Combination weighing apparatus for two combined products

• US 4,678,046 A
• Filed: 01/31/1986
• Issued: 07/07/1987
• Est. Priority Date: 01/31/1986
• Status: Expired due to Fees

• Current Assignee: Eagle Packaging Corp. (SIG Group AG)
• Original Assignee: Package Machinery Company
• Inventors: Mosher, Oren A.
• Primary Examiner(s): MILLER JR, GEORGE
• Application Number:
  US06/824,842
• Time in Patent Office: 522 Days
• Field of Search: 177/1, 177/25, 177/70
• US Class Current: 177/1
• CPC Class Codes: G01G 13/026 by mechanical conveying means, e.g. belt or vibratory conveyor
• CPC Class Codes: G01G 19/393 using two or more weighing units

Abstract

A combination weighing system is disclosed which system is adapted to weigh out quantities of two or more different types of products and mix them together. The system includes a plurality of weighing scales divided into two groups, one group weighing out quantities of a first type of product and the other group weighing out quantities of a second type of product. A computer is provided to search the first group of scales and select a combination which contains a combined quantity of the first type of product near in weight to a predetermined fractional target weight and for searching the second group of scales and select a combination which contains a quantity of the second type of product near in weight to the difference between a target weight for both products and the weight of the product within the combination of scales selected from the first group. The selected scales of both groups empty into a common discharge chute after weighing and searching is completed. The scales of both groups are dumped at times such that both products arrive in the common discharge chute at the same time and mingle and mix with each other. Related methods are also disclosed.

Claims

1. A combination weighing system for weighing out quantities of at least two of different types of products to contribute to a package, said system comprising:

a first plurality of weighing scales for weighing out quantities of a first product,

a second plurality of weighing scales for weighing out quantities of a second product, said first product being a different type than said second product,

combination search means for selecting from said first plurality of weighing scales a combination which contains a combined quantity of said first product near in weight to a predetermined fractional target weight, and for selecting from said second plurality of weighing scales a combination which contains a combined quantity of said second product near in weight to the difference between a combined target weight for said first and said second types of products within said package and the weight of said first product within the selected combination of said first plurality of scales.

2. A combination weighing system as set forth in claim 1 wherein said combination search means further comprises means for selecting from said first plurality of weighing scales a second combination which contains a combined quantity of said first product near in weight to the difference between said combined target weight and the combined weight of said second product within the selected combination of said second plurality of scales.

3. A combination weighing system as set forth in claim 2 wherein said combination search means includes means for selecting the second combination of said first plurality of weighing scales when the sum of the weight of the first product within the scales first selected from the first plurality of scales and the weight of the second product within the scales selected from the second plurality of scales deviates from the package target weight by an amount which is greater than a predetermined amount.

4. A combination weighing system as set forth in claim 1 wherein said combination search means selects from said second plurality of weighing scales a combination which contains a combined quantity of said second product which is at least as great as the difference between said combined target weight and the combined quantity of said first product within the scales selected from said first plurality of scales.

5. A combination weighing system as set forth in claim 1 wherein said combination search means selects from said first plurality of weighing scales a combination which contains a combined quantity of said first product at least as great as said predetermined fractional target weight.

6. A combination weighing system as set forth in claim 1 further comprising means for delivering quantities of said first type of product to said first plurality of weighing scales, for delivering quantities of said second type of product to said second plurality of weighing scales and for isolating said first type of product from said second type of product while said first and said second types of product are being delivered to said first and said second pluralities of weighing scales.

7. A combination weighing system as set forth in claim 1 further comprising:

a discharge chute positioned to receive the output of said first and said second plurality of weighing scales, and

means for dumping said selected combination of scales of said first plurality and said selected combination of scales of said second plurality at times which cause the first type of product contained within the selected combination of scales of said first plurality to mingle in said chute with the second type of product discharged from the selected combination of scales of said second plurality.

8. A combination weighing system as set forth in claim 7 wherein said combination search means further comprises means for searching said first plurality of weighing scales for a combination which contains a combined quantity of said first product near in weight to the difference between the package target weight and the combined weight of said second product within the selected combination of said second plurality of scales.

9. A combination weighing system as set forth in claim 7 wherein the dumping means includes means for dumping the scales of said combination of the first plurality of scales in a staggered manner and dumping the scales of said combination of said second plurality of scales in a staggered manner.

10. A combination weighing system as set forth in claim 9 wherein the dumping means further includes means for spreading the dumping of the scales of said combination of the first plurality of scales over a first preprogrammed interval and spreading the dumping of the scales of said combination of the second plurality of scales over a second, preprogrammed interval.

11. A combination weighing system as set forth in claim 10 wherein said first, preprogrammed interval is substantially the same as said second, preprogrammed interval.

12. A combination weighing system as set forth in claim 10 wherein

the dumping of the scales of said combination of the first plurality occurs at approximately equal intervals and

the dumping of the scales of said combination of the second plurality occurs at approximately equal intervals.

13. A combination weighing system as set forth in claim 12 wherein the intervals between dumps of the combination of the first plurality of scales are different than the intervals between dumps of the combination of the second plurality of scales when the number of selected scales of the first plurality is different than the number of selected scales of the second plurality.

14. A combination weighing system as set forth in claim 1 wherein there is a different number of the weighing scales in first plurality than in the second.

15. A combination weighing system as set forth in claim 14 wherein there are more weighing scales in the second plurality than in the first plurality.

16. A combination weighing system for weighing out quantities of at least two different types of products to contribute to a single package and mixing the different products together, said system comprising:

a first plurality of weighing scales for weighing-out quantities of a first type of product,

a second plurality of weighing scales for weighing-out quantities of a second type of product different from the first type,

a discharge chute positioned to receive the output of both said first and said second plurality of weighing scales,

combination search means for selecting a combination of said first plurality of weighing scales to contribute to a package and for selecting a combination of said second plurality of scales to contribute to said package, and

means for dumping the selected scales of said first plurality of scales and the selected scales of said second plurality of scales in a staggered manner to cause said first type of product to mingle in said chute with said second type of product.

17. A combination weighing system as set forth in claim 16 wherein the staggered dumping of the selected scales of said first plurality of scales is offset in time from the staggered dumping of the selected scales of said second plurality of scales to compensate for a difference in travel time of the products of each plurality of scales, between their respective scales and a region of said chute where the mingling occurs.

18. A combination weighing system as set forth in claim 16 wherein the dumping means further includes means for spreading the dumping of the scales of said combination of the first plurality of scales over a first preprogrammed interval and spreading the dumping of the scales of said combination of the second plurality of scales over a second, preprogrammed interval.

19. A combination weighing system as set forth in claim 18 wherein said first, preprogrammed interval is substantially the same as said second, preprogrammed interval.

20. A combination weighing system as set forth in claim 18 wherein

the dumping of the scales of said combination of the first plurality occurs at approximately equal intervals and

the dumping of the scales of said combination of the second plurality occurs at approximately equal intervals.

21. A combination weighing system as set forth in claim 20 wherein the intervals between dumps of the combination of the first plurality of scales are different than the intervals between dumps of the combination of the second plurality of scales when the number of selected scales of the first plurality is different than the number of selected scales of the second plurality.

22. A process for weighing out quantities of at least two different types of products to contribute to a package, said process comprising the steps of:

weighing out a plurality of quantities of a first type of product,

weighing out a plurality of quantities of a second type of product, said first product being a type different from said second product,

selecting a combination of said first plurality of quantities of said first type of product with combination contains a combined quantity of said first type of product near in weight to a first predetermined fractional target weight,

determining a second fractional target weight from the difference between a total weight for the first and second type of products in a package and the weight of said first type of product in the selected combination of said first plurality of quantities, and

selecting a combination of said second plurality of quantities of said second type of product which combination contains a combined quantity of said second type of product near in weight to the second fractional target weight.

23. A process as set forth in claim 22 further comprising the step of;

selecting another combination of quantities of said first type of product which other combination contains a combined quantity of said first type of product near in weight to the difference between the total weight for said first and second types of product and the combined weight of said second type of product within said selected combination of said quantities of said second type of product.

24. A process as set forth in claim 22 further comprising the step of dumping the selected quantities of said first type of product and the selected quantities of said second type of product into a common vessel to cause said first type of product to mingle and mix with said second type of product.

25. A process as set forth in claim 24 wherein the selected quantities of said first type of product are dumped in a staggered manner and the selected quantities of said second type of product are dumped in a staggered manner.

26. A process for weighing out quantities of at least two different types of products to contribute to a single package and mixing the different types of products together, said process comprising the steps of:

weighing out quantities of a first type of product,

weighing out quantities of a second type of product,

seleting a combination of said first plurality of quantities to contribute to a package and selecting a combination of said second plurality of quantities to contribute to said package, and

dumping the selected quantities of said first product and the selected quantities of said second product in staggered relationship into a common vessel at times which cause said first type of product to mingle with said second type of product in said vessel.

27. A combination weighing system for separately weighing out at least two charges of product for joinder in a single package at a combined target weight for the two charges, said system comprising:

a first plurality of weighing scales to weigh out a first set of product quantities and to generate signals representing the weight of each quantity in the first set,

a second plurality of of weighing scales to weigh out a second set of product quantities and to generate signals representing the weight of each quantity in the second set, and

combination search means responding to the weight signals from the scales for searching said first plurality of weighing scales to select a first combination of scales which yield a first charge of product near in weight to a predetermined first fractional target weight, then determining a second fractional target weight from the difference between a combined target weight for the first and second charges of product and the weight of said first charge of product in the selected combination of said first plurality of scales and searching said second plurality of weighing scales to select a second combination of scales which yield a second charge of product near in weight to the second fractional target weight.

28. A combination weighing system as set forth in claim 27 wherein said combination search means further comprises means for selecting from said first plurality of weighing scales a second combination of scales which contains a charge of product near in weight to the difference between said combined target weight and the weight of said second charge of product most closely approximating the second fractional target weight.

29. A combination weighing system as set forth in claim 28 wherein said combination search means includes means for selecting the second combination of said first plurality of weighing scales when the weight of the first charge of product within the combination first selected from the first plurality of scales added to the weight of the second charge of product within the combination selected from the second plurality of scales deviates from the combined target weight by an amount which is greater than a predetermined amount.

30. A combination weighing system as set forth in claim 27 wherein said combination search means selects from said second plurality of weighing scales a combination which contains a charge of product which is at least as heavy as the difference between said combined target weight and the charge of product within the scales selected from said first plurality of scales.

31. A combination weighing system as set forth in claim 27 wherein said combination search means selects from said first plurality of weighing scales a combination which contains a charge of product at least as great as said predetermined fractional target weight.

32. A combination weighing system as set forth in claim 27 further comprising:

a discharge chute positioned between the pluralities of scales and a package to receive the charges from said first and second pluralities of weighing scales and direct the charges to the package, and

means for dumping said selected combination of scales of said first plurality and said selected combination of scales of said second plurality in staggered relationship.