Mass terminable flat cable assembly with readily separable ground plane

• US 4,678,864 A
• Filed: 06/27/1985
• Issued: 07/07/1987
• Est. Priority Date: 06/27/1985
• Status: Expired due to Term

• Current Assignee: Belden Technologies, LLC (Belden Inc.)
• Original Assignee: Cooper Industries, Inc. (Eaton Corporation PLC.)
• Inventors: Cox, Albert R.
• Primary Examiner(s): NIMMO, MORRIS
• Application Number:
  US06/750,523
• Time in Patent Office: 740 Days
• Field of Search: 174/115, 174/117 F, 174/117 FF, 174/117 PC, 156/289, 156/290, 428/352
• US Class Current: 174/36
• CPC Class Codes: H01B 7/0823 Parallel wires, incorporated in a flat insulating profile
• CPC Class Codes: H01B 7/0838 Parallel wires, sandwiched between two insulating layers
• CPC Class Codes: Y10T 428/2839 with release or antistick coating

Abstract

A flat cable assembly for use with a mass termination connector. The cable assembly includes a main cable having a plurality of conductors held in regularly spaced parallel relationship in a sheet of insulation to match the terminal element spacing of the connector. The main cable has a first surface, a second surface and lateral ends with the surfaces extending between the ends. A plastic covering having an interior surface facing the main cable second surface is provided. A release agent is printed on either or both of the interior surface of the plastic covering and the second surface of the main cable so that portions of the printed upon surface are coated by the release agent and other portions of that surface are uncoated. A metallic ground plane is positioned between the main cable and the covering with the plastic covering being bonded to the second surface at the uncoated portions so that the plastic covering can be readily separated from the main cable to expose the ground plane.

Claims

1. A flat cable assembly for use with a mass termination connector having a plurality of regularly spaced terminal elements, said flat cable assembly comprising:

a main cable including a plurality of conductors held in regularly spaced parallel relationship in a sheet of insulation to match the terminal element spacing of a connector having a plurality of regularly spaced terminal elements, said cable including a first surface, a second surface and lateral edges with said surfaces extending between said lateral edges;

a plastic covering having an interior surface facing said cable second surface, a release agent being printed on at least one of said interior surface and said second surface so that portions of the printed-upon surface are coated by said release agent and other portions of said printed-upon surface are uncoated, said flat cable assembly having lateral edges with the printing of said release agent extending to the lateral edges of said assembly, said printing of said release agent extending the entire width of said assembly so that said covering and said main cable are separated by said release agent the entire width of said assembly permitting manual stripping of said covering without the use of any tools or any cutting; and

a metallic ground plane disposed between said main cable and said covering, said plastic covering being bonded to said second surface at said uncoated portions.

2. A flat cable assembly as set forth in claim 1 wherein said release agent is printing ink.

3. A flat cable assembly as set forth in claim 1 wherein said release agent is printed on said interior surface.

4. A flat cable assembly as set forth in claim 3 wherein the release agent is printed in a dot matrix form with the dots being the uncoated portions of said interior surface.

5. A flat cable assembly as set forth in claim 3 wherein about seventy percent of said interior surface is coated by said release agent.

6. A flat cable assembly as set forth in claim 1 wherein said first surface of said main cable has a plurality of spaced ridges with one of said conductors held in alignment with each ridge.

7. A flat cable assembly as set forth in claim 1 further comprising a drain wire engaging said ground plane.

8. A flat cable assembly as set forth in claim 3 wherein said ground plane extends intermediate but short of said lateral edges of said main cable, said second surface having a central depression in which said ground plane is nested.

9. A flat cable as set forth in claim 8 wherein uncoated portions of said interior surface of said plastic covering are bonded to the lateral portions of said main cable second surface flanking said ground plane.

10. A flat cable as set forth in claim 1 wherein said ground plane is a mesh.