Needleless hypodermic injection device

• US 4,680,027 A
• Filed: 12/12/1985
• Issued: 07/14/1987
• Est. Priority Date: 12/12/1985
• Status: Expired due to Term

• Current Assignee: Injet Medical Products Incorporated
• Original Assignee: Injet Medical Products Incorporated
• Inventors: Parsons, James S., Gasaway, Jack S.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US06/808,458
• Time in Patent Office: 579 Days
• Field of Search: 604/68, 604/69, 604/70, 604/71, 604/72, 604/73, 141/2-5, 141/18-20
• US Class Current: 604/68
• CPC Class Codes: A61M 5/30 Syringes for injection by jet action, without needle, e.g. for use with replaceable ampoules or carpules
• CPC Class Codes: A61M 5/34 Constructions for connecting the needle , e.g. to syringe nozzle or needle hub connecting catheter tubes to hubs A61M25/0014

Abstract

An improved system for injecting liquid medication into the tissues of a person without using a needle to penetrate the skin includes a power supply mechanism having a source of compressed gas which drives a piston against the plunger of a syringe. The syringe has an aperture which is placed against the skin of a person and through which the liquid medication is ejected with sufficient force to pass through the skin and into the underlying tissues. The syringe is provided with a removable needle assembly so that the syringe can be filled with liquid medication in a conventional manner. The system is constructed so that the needle assembly must be removed in order to insert the needle assembly into the power supply mechanism and is also constructed so that the power supply mechanism cannot be triggered to release the compressed gas unless a syringe is inserted in the power supply mechanism and properly secured.

Claims

1. An apparatus for injecting liquid medication through the skin of a person without puncturing the skin, while providing for filling of the medication in the conventional manner used to fill syringes for subcutaneous injections comprising:

a disposable syringe comprising;

a cavity for holding a liquid medication;

an aperture in a first end of said syringe through which said liquid medication can flow into and out of said cavity; and

a plunger moveable within said cavity for drawing said liquid medication into said cavity and for forcing said liquid medication out of said cavity;

a needle removably attached to said first end of said syringe in substantial alignment with said aperture, said needle insertable into a container of said liquid medication so that a selectively variable volume of liquid medication can be drawn into said cavity through said needle and said aperture, the amount of said liquid being that which is needed by the individual, said needle being removable from said syringe after drawing said liquid medication into said cavity so that said first end of said syringe can be placed in contact with the skin without puncturing the skin; and

a power supply mechanism for receiving and securely holding said syringe and for providing pressure to forcefully move said plunger in said cavity against said liquid medication so that said liquid medication is ejected through said aperture, said power supply mechanism comprising;

a cylinder;

a piston within said cylinder, said piston moveable against said plunger of said syringe to force said liquid medication out of said cavity of said syringe;

a chamber for receiving a sealed container of a compressed gas;

trigger means for unsealing the sealed container to release said compressed gas when force is applied to said trigger means;

means for conducting said released compressed gas to said piston, so that said piston is moved against said plunger to move said plunger against said liquid medication to eject said liquid medication from said cavity through said aperture, said piston and said plunger operable to multiply the pressure provided by said compressed gas to a pressure against said liquid medication sufficient to force said liquid medication through the skin;

first safety means for preventing said syringe from being fully inserted into said power supply mechanism while said needle is attached to said syringe so that the power supply mechanism cannot be used to force out the liquid medication; and

second safety means for preventing said power supply mechanism from releasing said compressed gas until said syringe is fully inserted so that said power supply mechanism cannot be used to eject objects from said power supply mechanism.

2. An apparatus for injecting liquid medication through the skin of a person without puncturing the skin, comprising:

a disposable syringe comprising;

a cavity for holding a liquid medication;

an aperture in a first end of said syringe through which said liquid medication can flow into and out of said cavity; and

a plunger moveable within said cavity for drawing said liquid medication into said cavity and for forcing said liquid medication out of said cavity;

a needle removably attached to said first end of said syringe in substantial alignment with said aperture, said needle insertable into a container of said liquid medication so that said liquid medication can be drawn into said cavity through said needle and said aperture, said needle being removable from said syringe after drawing said liquid medication into said cavity so that said first end of said syringe can be placed in contact with the skin without puncturing the skin; and

a power supply mechanism for receiving and securely holding said syringe only after said needle is removed from said syringe and for providing pressure to forcefully move said plunger in said cavity against said liquid medication so that said liquid medication is ejected through said aperture with sufficient pressure that the liquid medication will penetrate the skin of a person when said first end of said syringe is placed in substantial contact with the skin.

3. The apparatus as defined in claim 2, wherein said power supply mechanism comprises:

a cylinder;

a moveable piston within said cylinder, said piston having an axis of movement within said cylinder substantially aligned with said plunger in said syringe when said syringe is in said power supply mechanism, said piston moveable against said plunger to force said liquid medication out of said cavity in said syringe;

a chamber for receiving a sealed container of a compressed gas;

means for unsealing the sealed container to release said compressed gas;

a trigger means mechanically attached to said means for unsealing so that said sealed container is unsealed when force is applied to said trigger;

means for conducting said compressed gas to said piston, said compressed gas thereby applying a force to said piston so that said piston is moved against said plunger to move said plunger against said liquid medication to eject said liquid medication from said cavity through said aperture with a pressure sufficient to force the liquid medication through the skin; and

safety interlocking means for preventing movement of said trigger means to thereby prevent said unsealing means from unsealing said sealed container of compressed gas except when said syringe is secured within said power supply mechanism.

4. The apparatus as defined in claim 3, further including a key on said syringe, and wherein said safety interlocking means on said supply mechanism comprises:

a pivotal keyway on the end of said power supply mechanism, said keyway being pivotal to a first loading position for receiving said key on said syringe so that said syringe can be inserted into and removed from said power supply mechanism, said keyway being pivotal to a second holding position for holding said syringe so that said syringe is irremovably held in said power supply mechanism; and

means for selectively blocking movement of said trigger means, said means for selectively blocking having a first blocking position for blocking movement of said trigger means and having a second nonblocking position for allowing movement of said trigger means, said means for selectively blocking movement mechanically interconnected with said pivotal keyway so that said means for selectively blocking movement must be in said second blocking position in order to move said pivotal keyway from said holding position to said loading position and so that said pivotal keyway must be in said holding position in order to move said means for selectively blocking from said blocking position to said nonblocking position.

5. The apparatus as defined in claim 4 further including means for preventing said pivotal keyway from moving from said loading position to said holding position until said syringe is fully inserted into said power supply mechanism.

6. The apparatus as defined in claim 5 wherein said syringe includes means for preventing said syringe from being fully inserted into said power supply mechanism until said needle is removed from said syringe.

7. The apparatus as defined in claim 6 wherein said means for preventing said syringe from being fully inserted into said power supply mechanism until said needle is removed from said syringe is a collar holding said needle to said syringe, said collar having an outer dimension too large to fit within said power supply mechanism.

8. An apparatus for injecting liquid medication through the skin of a person without puncturing the skin, comprising:

a disposable syringe having a removable needle for filling said syringe with said liquid medication; and

a power supply mechanism for receiving and securing said syringe only after said needle is removed and for forcing said liquid medication from said syringe with sufficient force to penetrate said skin when said syringe is in substantial contact with said skin.

9. The apparatus as defined in claim 8 wherein said power supply mechanism includes a locking means and said syringe includes a keying means, and wherein said power supply mechanism is operable to force said liquid medication from said syringe only when said keying means engages with and releases said locking means.

10. A method of injecting a liquid medication through the skin without puncturing the skin comprising the steps of:

filling a syringe having a removable needle on one end with said liquid medication through said needle;

removing said needle from said one end of said syringe;

inserting said syringe in a power supply mechanism;

inserting a container of compressed gas into said power supply mechanism;

securing said syringe and said container in said power supply mechanism;

positioning said one end of said syringe against said skin; and

activating said power supply mechanism to forcefully eject said liquid medication through said skin.

11. An apparatus for injecting liquid medication through the skin of a person, comprising:

a syringe;

removable means for filling said syringe with said liquid medication;

means for applying sufficient pressure to said liquid medication within said syringe to force said liquid medication out of said syringe through the skin; and

means for preventing said pressure from being applied to said liquid medication in said syringe while said removable means is attached to said syringe.

12. The apparatus as defined in claim 11 wherein said means for applying pressure is a power supply mechanism having a removable container of compressed gas, said gas releasable from said container to apply said pressure to said medication.

13. The apparatus as defined in claim 12 wherein said power supply mechanism includes means for preventing the release of said gas from said container unless said syringe is secured in said power supply mechanism.

14. A syringe for injection of a liquid medication through the skin without puncturing the skin, said syringe being adapted to operate with a source of high pressure, said syringe comprising:

a removable means for filling said syringe from a container of said liquid medication;

a plunger for ejecting said liquid medication from said syringe, said plunger positionable to receive pressure from said source of high pressure; and

means on said syringe for preventing said syringe from being inserted into said source of high pressure with said removable means attached to said syringe.

15. The syringe as defined in claim 14 further including means for keying said syringe to said source of high pressure so that said syringe is insertable into said source of high pressure.

16. An apparatus for injecting liquid medication through the skin of a person without puncturing the skin, comprising:

a disposable syringe comprising;

a tubular central body portion having a open first end and a substantially closed second end to form an enclosed cavity within said central body portion, said second end having an aperture formed therein to provide means for fluid communication through said second end into said cavity;

a hollow tubular needle removably attached to said second end of said central body portion in substantial alignment with said aperture, said needle insertable into a container of said liquid medication; and

a plunger having a first end within said cavity of said central body portion and a second end extending out of said cavity in a direction opposite said second end of said central body portion, said plunger being movable within said cavity in a first direction away from said second end to create a vacuum within said cavity to draw said liquid medication through said needle and said aperture into said cavity, said plunger being moveable in a second direction towards said second end of said central body portion to force said liquid medication from said cavity through said aperture in said second end;

said needle being removable from said second end of said central body portion after drawing said liquid medication into cavity of said said central body portion so that said second end of said central body portion can be placed in contact with the skin without puncturing the skin; and

a power supply mechanism for receiving and securely holding said syringe only after said needle is removed from said second end of said central body portion and for providing pressure to move said plunger in said second direction towards said second end of said central body portion so that said liquid medication in said cavity of said syringe is ejected through said aperture of said second end with sufficient pressure that the liquid medication will penetrate the skin of a person when said second end is placed in substantial contact with the skin, said power supply mechanism comprising;

a resiliently biased moveable piston within a cylinder, said piston having an axis of movement within said cylinder substantially aligned with the first and second directions of movement of said plunger, said piston having a first facing surface directed towards said plunger of said syringe and a second facing surface directed away from said plunger of said syringe, said piston biased to a position in said cylinder away from said plunger of said syringe in said mechanism;

a removable sealed container of a compressed gas;

means for unsealing the sealed container to release said compressed gas, said means for unsealing positiioned for mechanical interaction with a moveable trigger means so that said sealed container is unsealed when force is applied to said trigger means;

means for conducting said compressed gas to said second surface of said piston, said compressed gas thereby applying a force on said second surface of said piston so that said piston is moved in said second direction against said resilient biasing and forces said plunger to move in said second direction to eject said liquid modification from said cavity through said aperture with a pressure sufficient to force the liquid medication through the skin; and

safety interlocking means for preventing movement of said trigger means to thereby prevent said unsealing means from unsealing said sealed container of compressed gas except when said syringe is secured within said power supply mechanism.

17. The apparatus as defined in claim 16, wherein said safety interlocking means comprises:

a key on said syringe;

a pivotal keyway on the end of said power supply mechanism, said keyway being pivotal to a first loading position for receiving said key on said syringe so that said syringe can be inserted into and removed from said power supply mechanism, said keyway being pivotal to a second holding position for holding said syringe so that said syringe is irremovably held in said power supply mechanism; and

means for selectively blocking movement of said trigger means, said means for selectively blocking having a first blocking position for blocking movement of said trigger means and having a second nonblocking position for allowing movement of said trigger means, said means for selectively blocking movement mechanically interconnected with said pivotal keyway so that said means for selectively blocking movement must be in said second blocking position in order to move said pivotal keyway from said holding position to said loading position and so that said pivotal keyway must be in said holding position in order to move said means for selectively blocking movement from said blocking position to said nonblocking position.

18. The apparatus as defined in claim 17 further including means for preventing said pivotal keyway from moving from said loading position to said holding position until said syringe is fully inserted into said power supply mechanism.

19. The apparatus as defined in claim 18 wherein said syringe includes means for preventing said syringe from being fully inserted into said power supply mechanism until said needle is removed from said syringe.

20. An improved syringe for use in a system for injecting liquid medication through the skin of a person without puncturing the skin, in which said syringe is insertable into a power supply mechanism having a container of compressed gas and said power supply mechanism includes means for selectively releasing said compressed gas to force the liquid medication out of said syringe at a high pressure, wherein the improvement comprises:

filling means removably attached to one end of said syringe, said filling means insertable into a vial of said liquid medication;

a plunger positioned within said syringe, said plunger operable in a first direction to create a vacuum within said syringe to draw said liquid medication through said filling means into said syringe and operable in a second direction to force said liquid medication from said syringe through said one end; and

means for preventing said syringe from being inserted into said power supply mechanism with said filling means attached to said syringe.

21. The improvement in said syringe as defined in claim 20 wherein said means for preventing said syringe from being inserted into said power supply mechanism with said filling means attached comprises a collar binding said filling means to said syringe, said collar being too large to fit within said power supply mechanism.

22. The improvement in said syringe as defined in claim 20 wherein said syringe further comprises at least one key on a surface of said syringe, said key being operable within said power supply mechanism to unlock a safety interlocking means within said power supply mechanism which prevents the operation of said means for selectively releasing said compressed gas until said syringe is fully inserted in said power supply mechanism.

23. The improvement in said syringe as defined in claim 20 wherein said syringe further comprises a gripping surface disposed away from said one end so that said syringe can be inserted into said power supply mechanism without touching said one end of said syringe.

24. An apparatus for injecting liquid medication through the skin of a person without puncturing the skin, comprising:

a removable syringe for holding said liquid medication;

a container of compressed gas; and

a power supply mechanism for receiving said removable syringe and said container and securing said syringe and said container in parallel relationship, said power supply mechanism further including trigger means for releasing said compressed gas from said container and means for conducting said compressed gas from said container to said syringe to force said liquid medication from said syringe with sufficient pressure to force said liquid medication from said syringe and through the skin when said syringe is positioned against the skin, said power supply mechanism further including a means for allowing said trigger means to release said compressed gas only when said removable syringe is secured within said power supply mechanism.

25. An apparatus for injecting a liquid medication through the skin of a person without puncturing the skin, comprising:

a syringe for receiving a selectable volume of said liquid medication, said syringe having a plunger for drawing said medication into said syringe;

a sealed container of compressed gas;

a power supply mechanism for receiving said syringe and said container and holding said syringe and said container in juxtaposed parallel relationship, said power supply mechanism comprising;

a barrel for holding said container;

a firing pin positioned in alignment with said container;

a trigger handle for forcing said firing pin against said container to unseal said container and release said compressed gas;

a cylinder for holding said syringe, said cylinder juxtaposed in parallel relationship with said barrel;

a piston within said cylinder aligned with said plunger of said syringe;

a U-shaped conduction path for conducting said released gas from said container to said cylinder to thereby force said piston within said cylinder against said plunger to force the liquid medication out of said syringe; and

safety means to block movement of said trigger means to prevent said firing pin from unsealing said container unless said syringe is securely held within said power supply mechanism.