High speed automated injection system for avian embryos

• US 4,681,063 A
• Filed: 07/02/1986
• Issued: 07/21/1987
• Est. Priority Date: 07/02/1986
• Status: Expired due to Term

• Current Assignee: Embrex Incorporated Raleigh North Carolina
• Original Assignee: Embrex Incorporated (Zoetis Incorporated)
• Inventors: Hebrank, John H.
• Primary Examiner(s): Raduazo, Henry E.
• Assistant Examiner(s): Smith, Creighton
• Application Number:
  US06/881,121
• Time in Patent Office: 384 Days
• Field of Search: 119/1, 604/152, 604/156, 604/198, 294/65, 435/284, 435/292
• US Class Current: 119/6.8
• CPC Class Codes: A01K 45/007 Injecting or otherwise treating hatching eggs
• CPC Class Codes: B65G 47/915 provided with drive systems with rotary movements only

Abstract

A high speed automated injection system for avian embryos is provided which can inject eggs with fluid substances while they are being transferred from setting trays to hatching trays. The device includes suction devices which lift eggs out of engagement with trays, rather than pushing them, before injecting them. By providing separate mechanisms and devices for first forming an opening in the egg shell and then injecting the avian embryo or the surrounding environment with a fluid substance, the device avoids the undesirable mechanical compromise of using a single needle or punch to both puncture the shell of an egg and deliver fluid substances to the interior of the egg.

Claims

1. A device for simultaneously injecting a plurality of eggs of varying sizes with fluid substances, said device comprising:

suction means for simultaneously engaging and lifting a plurality of individual eggs from their respective upwardly facing portions; and

injection means cooperating with said suction means for injecting the eggs while the eggs are engaged by said suction means.

2. A device according to claim 1 wherein said injection means includes a plurality of needles having delivery ends for supplying fluid substances therefrom;

and

means adjacent each of said needles for forming an opening in an upwardly facing portion of the egg while the upwardly facing portion is engaged by said suction means.

3. A device according to claim 2 wherein said injection means also includes means for moving said delivery ends of said needles a predetermined distance from a retracted position through the openings in the eggs to an extended delivery position at which the delivery ends of said needles are at a consistent location within each individual egg regardless of the size of the egg.

4. A device according to claim 1 wherein said suction means includes:

a plurality of flexible cups each of which is adapted for being received in seated sealing relation against portions of the shell of an egg;

a tube in communication with each of said flexible cups; and

means in communication with each of said tubes for providing suction through said tube and to said cup, so that the suction seats the shell of an egg against said cup.

5. A device according to claim 4 wherein said injection means includes:

a plurality of injection needles, each of which has the delivery end thereof disposed within one of said tubes, and movable between a retracted inoperative position and an extended injecting position with respect to said tube, whereby the relationship defined by the seated position of the shell of an egg against said cup and the injecting position of said needle reproducibly positions the needle at a predetermined location within an egg, regardless of the size of the egg.

6. A device for simultaneously injecting a plurality of eggs of varying sizes with fluid substances so that the substances are placed at a consistent location within each egg regardless of the size of each egg, said device comprising:

a plurality of flexible cups adapted for being received in seated sealing relation against upwardly facing shell portions of an egg;

a plurality of tubes, each of which is in communication with upper portions of one of said flexible cups;

means in communication with each of said tubes for providing suction through each tube and to each cup, so that the suction seats the upwardly facing shell portions of an egg against each of said cups and lifts each of the eggs until the respective top portions of the upwardly facing shell portions of the eggs are at one defined horizontal position with respect to one another, regardless of the size of the individual eggs;

a plurality of injection needles having delivery ends for supplying fluid substances therefrom, the delivery ends of each of said needles being disposed within one of said tubes and movable between a retracted inoperative position and an extended injecting position with respect to said tube at which each of said delivery ends of said needles is at a consistent location within each individual egg regardless of the size of the egg; and

a plurality of punches, each of which is positioned within one of said tubes and surrounds one of said needles, for puncturing the upwardly facing shell portions of an egg positioned by said suction means, so that each of said injection needles can move through the respective punctured portion of an egg to said extended injecting position and so that the relationship defined by the seated position of the shells of the eggs against said cups and by the injecting position of said needles permits delivery of fluid substances to a defined desired position within each individual egg, regardless of the size of the egg.

7. A device according to claim 6 wherein said delivery ends of said injection needles have beveled tips.

8. A device according to claim 6 wherein said punches have blunt ends.

9. A device for automatically injecting eggs with fluid substances while concurrently transferring the eggs from an incubation setting tray to a hatching tray, said device comprising:

egg transfer means mounted for movement between a first location adapted to receive an incubation setting tray and a second location adapated to receive a hatching tray and operable for simultaneously engaging a plurality of individual eggs in the incubation setting tray and for removing the eggs from the setting tray and carrying the eggs to the hatching tray; and

egg injection means associated with said egg transfer means and operable for injecting eggs removed from the setting tray with fluid substances, whereby incubated eggs in a setting tray may be automatically removed from the setting tray, injected with a fluid substance, and then placed in a hatching tray, all without manual operation.

10. A device according to claim 9 wherein said transfer means comprises suction means for engaging the upwardly facing end portions of a plurality of individual eggs and for holding the eggs by suction while removing eggs from the setting tray and carrying the eggs to the hatching tray.

11. A device for automatically injecting eggs with fluid substances while concurrently transferring the eggs from an incubation setting tray to a hatching tray, said device comprising:

a first rack for receiving an incubation setting tray containing eggs;

a second rack spaced apart from said first rack for receiving a hatching tray thereon;

suction means mounted for movement between said first rack and said second rack and operable for simultaneously engaging the upwardly facing end portions of a plurality of individual eggs at said first rack and for holding the eggs by suction while carrying the eggs to said second rack; and

egg injection means associated with said suction means for injecting eggs with fluid substances while they are being engaged by said suction means whereby incubated eggs in a setting tray may be automatically removed from the setting tray, injected with a fluid substance, and then placed in a hatching tray, all without manual operation.

12. A device according to claim 11 wherein said egg injection means includes a plurality of injection needles mounted for movement between a retracted inoperative position and an extending injecting position.

13. A device according to claim 11 wherein said suction means further comprise:

a plurality of flexible cups adapted for being received in seated sealing relation against portions of the shell of an egg;

a plurality of tubes, each of which is in communication with one of said flexible cups; and

means in communication with said tubes for providing suction through said tubes and to said cups, so that the suction seats the shell of an egg against said cup.

14. A device according to claim 13 wherein said egg injection means further comprises:

a plurality of injection needles, each of which has its delivery end disposed within one of said tubes and movable between a retracted inoperative and an extended injecting position with respect to said tube, whereby the relationship defined by the seated position of the shell of an egg against said cup and the extended injecting position of said needle reproducibly positions the needle at a predetermined location within each egg, regardless of the size of the egg.

15. A device for positioning an egg and an injection needle in a fixed relationship with respect to one another in order to provide accurate and precise injection and delivery of fluid substances to a desired location within eggs of various sizes, said device comprising:

a flexible cup, compressible between respective extended and compressed positions, for being received in seated sealing relation against portions of the shell of an egg;

means in communication with said cup for providing suction to said cup, which draft seats the shell of an egg against said cup; and

an injection needle having the delivery end thereof disposed adjacent said cup and movable between a retracted inoperative position and an extended injecting position with respect to said cup, whereby the relationship defined by the compressed position of said cup and the fixed injecting position of said needle reproducibly positions the needle at a predetermined location with an egg, regardless of the size of the egg.

16. A device according to claim 15 wherein said means for providing a suction draft to said flexible cup further comprises a tube in communication with upper portions of said flexible cup.

17. A device according to claim 16 wherein said movable injection needle has its delivery end disposed within said tube.

18. A device for simultaneously injecting a plurality of eggs of varying sizes with fluid substances, said device comprising:

means for simultaneously engaging and lifting a plurality of individual eggs which are at rest on a surface from their respective upwardly facing portions and until the eggs are no longer in contact with the surface; and

injection means cooperating with said lifting means for injecting the eggs while the eggs are engaged by the lifting means and out of contact with the surface.

19. A device for simultaneously injecting a plurality of individual eggs with fluid substances, said device comprising:

a plurality of cylindrical tubular punches for puncturing the shell of an egg, each of which punches is movable between an inoperative retracted position and an operative puncturing position which forms an opening in the shell of an egg; and

a plurality of injection needles, each of which is positioned within one of said cylindrical tubular punches and movable in response to the movement of said punch from a retracted position to an injecting position within an egg so that the responsive movement of said needle follows the shell-opening movement of said punch whereby said needle can deliver fluid substances to a position within an egg by passing through the opening formed by said punch without engaging the shell portion of the egg.

20. A method for simultaneously injecting a plurality of eggs of varying sizes with fluid substances and comprising:

applying suction to the upwardly facing shell portions of a plurality of individual eggs to engage and hold the eggs;

lifting the eggs while the eggs are held by the suction; and

injecting the eggs with a fluid substance while the eggs are held by the suction.

21. A method according to claim 20 wherein the step of lifting the eggs comprises lifting the individual eggs until the respective top portions thereof are at one defined horizontal position with respect to one another, regardless of the size of the individual eggs.

22. A method according to claim 21 wherein the step of injecting the eggs comprises moving an injection needle to a defined injecting position with respect to the defined horizontal position of the top portions of the eggs held by the suction, to thereby place the injection needle at a consistent position within each egg injected, regardless of the size of the egg.

23. A method of automatically injecting eggs with fluid substances while concurrently transferring the eggs from an incubation setting tray to a hatching tray, said method comprising:

engaging a plurality of individual eggs in a setting tray;

removing the engaged eggs from the setting tray;

injecting the eggs with fluid substances; and

transferring the eggs into a hatching tray.

24. A method of automatically injecting eggs with fluid substances while concurrently transferring the eggs from an incubation setting tray to a hatching tray, said method comprising:

applying suction to engage and hold the upwardly facing shell portions of a plurality of individual eggs in a setting tray;

lifting eggs held by the suction out of the setting tray;

injecting the eggs with fluid substances while the eggs are held by the suction;

moving the eggs into a hatching tray; and

releasing the suction from the injected eggs in the hatching tray.

25. A method of positioning an egg and an injection needle in a fixed relationship with respect to one another in order to provide accurate and precise injection and delivery of fluid substances to a desired location within eggs of various sizes, said method comprising:

placing a flexible cup in seating sealing relation against portions of the shell of an egg;

providing suction to the cup to seat the shell of an egg against the cup; and

moving an injection needle, portions of which are movable between a retracted inoperative position and an extended injecting position with respect to the cup, to its extended injecting position so that the relationship defined by the seated position of the cup against the egg and the fixed injecting position of the needle reproducibly positions the needle at a predetermined location within the egg, regardless of the size of the egg.

26. A method according to claim 25 further comprising perforating the shell of the egg before moving the injection needle from its retracted to its extended position.

27. A method for injecting a plurality of eggs with fluid substances and comprising:

engaging a plurality of eggs which are at rest on a surface from their respective upwardly facing portions;

lifting the engaged eggs until the eggs are no longer in contact with the surface; and

injecting the eggs with a fluid substance while the engaged and lifted eggs are out of contact with the surface.