Bus bar bridged pc board for transitional termination of multiple cables and method

• US 4,682,828 A
• Filed: 12/06/1985
• Issued: 07/28/1987
• Est. Priority Date: 12/06/1985
• Status: Expired due to Fees

• Current Assignee: Woven Electronics Corporation Mauldin South Carolina 29662
• Original Assignee: 501 Woven Electronics Corporation
• Inventors: Black, Michael D., Piper, Douglas E.
• Primary Examiner(s): Echols, Percy W.
• Application Number:
  US06/806,347
• Time in Patent Office: 599 Days
• Field of Search: 339/17 F, 339/17 L, 339/17 LC, 339/14 R, 339/176 MF, 29/857-867
• US Class Current: 439/92
• CPC Class Codes: H01R 12/62 connecting to rigid printed circuits or like structures
• CPC Class Codes: H01R 12/778 Coupling parts carrying sockets, clips or analogous counter-contacts H01R12/78, H01R12/79 take precedence
• CPC Class Codes: H05K 1/0263 High current adaptations, e.g. printed high current conductors or using auxiliary non-printed means; Fine and coarse circuit patterns on one circuit board H05K1/0293 takes precedence
• CPC Class Codes: H05K 1/117 Pads along the edge of rigid circuit boards, e.g. for pluggable connectors
• CPC Class Codes: H05K 2201/09354 Ground conductor along edge of main surface
• CPC Class Codes: H05K 2201/10272 Busbars, i.e. thick metal bars mounted on the printed circuit board [PCB] as high-current conductors
• CPC Class Codes: H05K 3/361 Assembling flexible printed circuits with other printed circuits
• CPC Class Codes: Y10T 29/49174 Assembling terminal to elongated conductor
• CPC Class Codes: Y10T 29/49179 by metal fusion bonding
• CPC Class Codes: Y10T 29/49181 by deforming

Abstract

A transitional printed circuit board (10) is disclosed for terminating four multiconductor flat electrial transmission cables (44, 46, 48, 50) wherein only a single substrate (12) is utilized. A first electrical plane (A) is formed on one side of the substrate and a second electrical plane (B) is formed on an opposing side of the substrate with the substrate material in between serving as an insulator. Each electrical plane includes a ground plane (26, 41) and spaced electrical lands (14, 16, 32 ,34). Plated through holes (24) allow the lands from opposing sides to be connected to the opposite side for programmed termination. A series of electrical pads (22, 42) provide for termination to the prongs (52a, 52b) of terminal connector (52). Two cables may be terminated on each electrical plane of the printed circuit board by terminating ground wires of the first cable to the ground plane (26, 41), and the signal wires to the electrical lands (14, 32). The next electrical cable is terminated by connecting signal wires to lands (16, 34). The ground wires of the second cable on each electrical plane are terminated at a bus bar bridge (28, 43) which spans electrical traces (18, 36) which interconnect spaced rows of lands.

Claims

1. A transitional printed circuit board for transitionally terminating four electrical transmission cables into a terminal connector, each of said cables including a plurality of ground wires and a plurality of signal wires, said transitional printed circuit board comprising;

a nonconductive substrate;

a first electrical plane formed on a first side of said substrate;

a second electrical plane formed on a second side of said substrate opposite the first side of said substrate, said substrate intermediate said first and second electrical planes forming an insulation layer between said electrical planes;

said first electrical plane including;

a generally U-shaped ground plane formed around peripheral edges of said substrate including a first ground plane section formed along a first peripheral edge, a second ground plane section formed along a second peripheral edge opposite said first peripheral edge, and a third ground plane section joining said first and second ground plane sections along a rear peripheral edge of said substrate;

a first plurality of spaced electrically conductive lands in said first electrical plane spaced between said first and second ground plane sections;

a second plurality of spaced electrically conductive lands included in said first electrical plane spaced forward of said first plurality of lands toward a connector edge of said printed circuit board;

electrical trace means connecting said first and second plurality of electrically conductive lands in a desired pattern;

a bus bar bridge including a ground bus bar spanning said electrical trace means in a manner in which said bus bar is out of electrical contact with said trace means to prevent shorting of electrical signals;

a series of electrically conductive pads for making connection to a terminal connector disposed adjacent said connector edge of said printed circuit board; and

a second plurality of electrical trace means connecting said second plurality of lands and said series of pads in a desired pattern for programmed termination; and

said second electrical plane including;

a generally U-shaped ground plane formed around peripheral edges of said substrate coextending generally with said ground plane of said first electrical plane including a first ground plane section formed along a first peripheral edge, a second ground plane section formed along a second peripheral edge opposite said first peripheral edge, and a third ground plane section joining said first and second ground plane sections along a rear peripheral edge of said substrate;

a first plurality of spaced electrically conductive lands in said second electrical lane spaced between said first and second ground plane sections;

a second plurality of spaced electrically conductive lands included in said second electrical plane forward of said first plurality of lands toward said connector side of said printed circuit board;

electrical trace means connecting said first and second plurality of electrically conductive lands of said second electrical plane in a desired pattern;

a bus bar bridge including a ground bus bar spanning said electrical trace means in said second electrical plane in a manner in which said bus bar is out of electrical contact with said trace means to prevent shorting of electrical signals;

a series of electrically conductive pads included in said second electrical plane for making connection to a terminal connector disposed adjacent said connector side of said printed circuit board; and

a second plurality of electrical trace means connecting said second plurality of lands and said series of pads in a desired pattern for programmed termination;

a series of plated through holes formed in said substrate between said first and second electrical planes, a number of said plated through holes being connected to the lands of one of said electrical planes and to the termination pads of the other of said electrical planes.

2. The device of claim 1 wherein said bus bar bridge includes insulation means disposed between said bus bar and substrate, and opposed ends of said bus bar being electrically connected to said first and second ground plane sections.

3. The device of claim 2 wherein said insulation means includes a layer of insulation covering the top and bottom of said bus bar with said opposing ends being exposed for connection to said ground sections, said top insulation layer adapted for insulating signal wires passing over said bus bar.

4. The device of claim 1 wherein said first and second ground planes and bus bar bridges are interconnected to a common ground.

5. The device of claim 4 including means for electrically interconnecting said ground planes of said first and second electrical planes.

6. A transitional printed circuit board for transitionally terminating a plurality of electrical transmission cables, each of which includes a plurality of ground and signal wires comprising:

a nonconductive electrical substrate;

said substrate having a connector end adapted for receiving a terminal connector, an opposed rear end, a first side integral with said connector and rear ends, and a second opposing side integral with said connector and rear ends;

a first ground plane formed on one side of said substrate adjacent the periphery of said substrate;

first electrical contact means for making electrical connection with the signal wires of a first electrical transmission cable;

second electrical contact means for making connection with the signal wires of a second electrical transmission cable;

electrical trace means interconnecting said first and second electrical contact means;

a plurality of electrical pads disposed across said substrate adjacent said connector end;

a second ground plane superimposed above said electrical trace means generally parallel to said substrate in a manner that shorting of electrical signals transmitted along said electrical trace means is effectively prevented.

electrical termination means formed on said substrate adjacent said connector end adapted for connection to said terminal connector; and

electrical trace means connecting said second land means and said electrical termination means.

7. The device of claim 6 wherein said first and second electrical contact means includes spaced electrically conductive lands formed across said substrate in a row, said lands being spaced both laterally and longitudinally on said substrate with said electrical trace means interconnecting said lands across said longitudinal spacing.

8. The device of claim 7 wherein said second ground plane means includes a bus bar bridge havng a bus bar disposed in a plane generally parallel to said first electrical plane bridged above and out of electrical contact with said electrical trace means to prevent shorting of signals, said bus bar having opposed ends connected to said first ground plane, and insulation, disposed between said bridged bus bar and said first electrical plane.

9. The device of claim 8 wherein said insulation includes an insulation layer wrapped around said bus bar.

10. A transitional printed circuit board for transitionally terminating four generally flat electrical transmission cables each of which includes a plurality of signal wires and ground wires, said transitional printed circuit board comprising:

a non-conductive electrical substrate;

a first electrical plane formed on first side of said substrate and a second electrical plane formed on a second side of said substrate, said substrate intermediate said first and second electrical planes serving to insulate said second plane;

a first ground plane formed in said first electrical plane about a periphery of said substrate for making connection to a first electrical cable;

first electrical land means formed in said first electrical plane for making electrical connection with signal wires of said first electrical transmission cable;

second electrical land means spaced from said first electrical land means for making connection with the signal wires of a second electrical transmission cable;

first electrical trace means interconnecting said first and said second electrical land means in said first electrical plane;

a first bus bar bridge including a bus bar spanning said first electrical trace means and bridging said first electrical plane for making connection to said first transmission cable;

said second electrical plane formed on said second side of said substrate including a first ground plane about a periphery of said substrate for making electrical connection with a third electrical cable;

first electrical land means formed on said second electrical plane for making electrical connection with signal wires of said third electrical transmission cable;

second electrical land means formed in said second electrical plane spaced from said first plurality of electrical land means for making electrical connection with a fourth electrical transmission cable;

second electrical trace means interconnecting said first and second electrical land means in said second electrical plane;

a second bus bar bridge spanning said second electrical plane including a bus bar spanning said second electrical trace means and bridging said second electrical plane generally out of contact with said second electrical trace means for making electrical connection to said fourth transmission cable; and

electrical termination means for electrically connecting said first and second plurality of electrical lands of said first and second electrical plane to said terminal connector.

11. The device of claim 10 including insulation interposed between said bus bar and said electrical trace means of said first electrical plane, and between said bus bar and said signal wires of said second electrical transmission cable;

12. The device of claim 11 including electrical insulation disposed between said signal wires of said first and fourth cables and said first ground plane of said first and second electrical planes.

13. A method for transitionally terminating four layers of electrical transmission cable into a single terminal connector wherein each layer includes a plurality of signal wires and ground wires, said method comprising:

providing a transitional printed circuit board which includes first and second sides with an insulating substrated intermediate said sides wherein each said side includes;

a first ground plane adjacent a rear edge of said circuit board,

first electrical land means spaced from said first ground plane,

second electrical land means spaced from said first electrical land means,

electrical trace means interconnecting said first and second land means,

a second ground plane superimposed above said electrical trace means out of electrical contact therewith, and electrical termination means for connecting said first and second electrical land means and said first and second ground planes to said terminal connector,

terminating a first cable on said first side by connecting signal wires from said first cable to said first electrical land means, and connecting ground wires of said first cable at said first ground plane;

terminating a second cable on said first side by connecting signal wires from said second cable to said second land means, and connecting ground wires of said second cable to said second ground plane;

terminating a third cable on said second side by terminating signal wires of said third cable at said first electrical land means on said second side of said transitional circuit board and the ground wires of said third cable at said first ground plane on said second side; and

terminating a fourth cable on said second side by terminating signal wires of said fourth cable at said second electrical land means on said second side of said transitional printed circuit board and terminating ground wires of said fourth cable at said second ground plane on said second side.

14. The method of claim 13 wherein said second ground plane on each side of said transitional printed circuit board is provided by a bus bar bridge which includes a bus bar spanning above said electrical trace means, and insulating said bus bar and said electrical trace means and said signal wires coming from said second and fourth cables which pass over said bus bar bridges on said first and second sides of said printed circuit board.

15. The method of claim 14 including providing a insulation layer between said signal wires of said first cable and said first ground plane and between said signal wires of said third cable and said first ground plane.

16. A method of transitionally terminating four layers of electrical transmission cable into a single terminal connector wherein each layer includes a plurality of signal wires and ground wires, said method comprising:

providing a nonconductive substrate;

providing a first ground plane on a first side of said substrate;

forming a second ground plane on a second, opposite side of said substrate;

forming a first electrical plane on said first side of said substrate;

forming a second electrical plane on said second side of said substrate with the substrate in between said first and second electrical planes insulating between said planes;

terminating a first of said cable layers by connecting the ground wires to said first ground plane and the signal wires on said first electrical plane;

terminating a second of said cable layers by connecting the signal wires on said first electrical plane and terminating the ground wires of said second cable layer at a bus bar which bridges said said first electrical plane in a manner in which electrical contact is made only with said first ground plane;

terminating a third of said cable layers by connecting the ground wires to said second ground plane and the signal wires to said second electrical plane; and

terminating a fourth of said cable layers by connecting the signal wires to said second electrical plane and terminating the ground wires of said fourth cable layer at a bus bar bridging said second electrical plane in a manner in which electrical contact is made only with said first ground plane.