Permanent magnet direct current motor apparatus

• US 4,684,855 A
• Filed: 10/07/1985
• Issued: 08/04/1987
• Est. Priority Date: 03/12/1984
• Status: Expired due to Fees

• Current Assignee: Joseph Kallos
• Original Assignee: Joseph Kallos
• Inventors: Kallos, Joseph
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Bergmann, Saul M.
• Application Number:
  US06/785,265
• Time in Patent Office: 666 Days
• Field of Search: 318/696, 318/685, 318/138, 318/254, 310/156
• US Class Current: 388/806
• CPC Class Codes: H02K 37/14 with magnets rotating within the armatures
• CPC Class Codes: H02P 8/12 Control or stabilisation of current

Abstract

Disclosed is a permanent magnetic direct current motor apparatus which provides high constant torque and constant speed through a large stepping angle under varying output shaft load conditions. The apparatus includes a rotor, a plurality of stators and an electronic control device for providing a constant torque and speed. The rotor is constructed of a cylindrical homogeneous core having an outer, segmented ring formed from a plurality of permanent magnets. The magnets are of alternating polarity and are divided into groups. There is a stator apparatus surrounding the rotor which is composed of cylindrically spaced rows of electrically conductive coils radially spaced apart. A timing disk concentric with and rotating with the rotor senses the speed of the rotor and feeds back periodic timing pulses to an electronic switching system to control the current through the stators. The stators are electromagnetically coupled to the permanent magnet rotor surface. The current through the stators thereby control the magnitude of the electromagnetic flux and causes the rotor to maintain a constant speed as output shaft loads vary.

Claims

1. A permanent magnet d.c. motor apparatus comprising:

A. rotor means having a homogeneous core surrounding a longitudinal axis upon which is mounted an outer, segmented ring formed of a plurality of alternating polarized groups of magnets, such that any first group of magnets of a polarized group and other polarized groups of magnets has an end magnet juxtaposed to an end magnet of a second group of magnets of said polarized groups of magnets for providing a plurality of spatially distributed, localized magnetic flux about the outer circumference of said outer segmented ring;

B. stator means having a plurality of cylindrically spaced rows of electrically conductive coils which are radially disposed outside of said rotor means for electromagnetic coupling to said spatially distributed, localized magnetic flux about said rotor circumference of said outer segmented rings;

C. timing means for providing a periodic timing pulse in response to rotation of said rotor, and;

D. electronic control means responsive to said periodic timing pulse for providing a sequential flow of current to said conductive coils, whereupon said current is directly proportional to a generation of said periodic timing pulses during one revolution of said rotor;

wherein said timing means is mounted for rotation with said rotor comprising;

a circular disk with a plurality of radially disposed electrical contacts mounted thereon;

a plurality of fixed contacts which contact said radially disposed electrical contacts as the disk rotates;

a d.c. electrical potential connected to said radially disposed electrical contacts;

a timing pulse conductor between said radially disposed electrical contacts and said electronic control means, said conductor providing an electrical path to communicate periodic timing pulses.

2. A permanent magnet d.c. motor apparatus as set forth in claim 1 wherein said rotor has ends for adapting to bearings mounted to said stator means.

3. A permanent d.c. motor apparatus as set forth in claim 1 wherein said homogeneous core is formed of a dielectric material.

4. A permanent magnet d.c. motor apparatus as set forth in claim 1 wherein said stator are axially oriented at a substantial right angle with respect to the longitudinal axis of said rotor.

5. A permanent magnet d.c. motor apparatus comprising;

A. rotor means having a homogeneous core surrounding a longitudinal axis upon which is mounted an outer, segmented ring formed of a plurality of alternating polarized groups of magnets, such that any first group of magnets of a polarized group and other polarized groups of magnets has an end magnet juxtaposed to an end magnet of a second group of magnets of said polarized groups of magnets for providing a plurality of spatially distributed, localized magnetic flux about the outer circumference of said outer segmented ring;

B. stator means having a plurality of cylindrically spaced rows of electrically conductive coils which are radially disposed outside of said rotor means for electromagnetic coupling to said spatially distributed, localized magnetic flux about said rotor circumference of said outer segmented rings;

C. timing means for providing a periodic timing pulse in response to rotation of said rotor, and;

D. electronic control means responsive to said periodic timing pulse for providing a sequential flow of current to said conductive coils, whereupon said current is directly proportional to a generation of said periodic timing pulses during one revolution of said rotor;

wherein said electronic control means comprises;

two switching module means for sequentially conducting direct current to said conductive coils in response to said periodic timing pulses;

means for connecting said switching module means to a plurality of said conductive coils.

6. The electronic control means as set forth in claim 5, having two opposing end terminals, four input terminals, two output terminals, two switching modules for operative control of said permanent magnet stepping motor apparatus in response to said periodic timing pulses in proportion to a speed of said rotor wherein each said switching module comprises:

A. first silicon control rectifier (SCR) having a cathode, anode and gate, said cathode connected to said first output terminal, said anode connected to said first opposing end terminal, and said gate connected to said first input terminal, for providing an interruptable sequential flow of d.c. to said first output terminal;

B. a second silicon control rectifier having a cathode, anode and gate, said cathode connected to a transfer capacitor and a discharge resistor, said anode connected to said first opposing end terminal, and said gate connected to said second input terminal for providing a current to interrupt the sequential flow of d.c. through said first SCR;

C. said transfer capacitor connected between said cathode of said first SCR and said cathode of said second SCR such that when current is conducted through said second SCR a charge generated on said transfer capacitor on said cathode side of said first SCR is sufficient to interrupt said d.c. current flowing from said anode to said cathode of said first SCR;

D. a resistor connected between said cathode of said second SCR and said second opposing end terminal for providing a d.c. discharge path for said transfer capacitor;

E. a neutralizing capacitor connected between said cathode of said first SCR and said second opposing end terminal to control the level of current flowing through said first and second conductive coils.

7. A permanent magnet d.c. motor apparatus comprising:

A. rotor means having a homogeneous core surrounding a longitudinal axis upon which is mounted an outer, segmented ring formed of a plurality of alternating polarized groups of magnets, such that any first group of magnets of a polarized group and other polarized groups of magnets has an end magnet juxtaposed to an end magnet of a second group of magnets of said polarized groups of magnets for providing a plurality of spatially distributed, localized magnetic flux about the outer circumference of said outer segmented ring;

B. stator means having a plurality of cylindrically spaced rows of electrically conductive coils which are radially disposed outside of said rotor means for electromagnetic coupling to said spatially distributed, localized magnetic flux about said rotor circumference of said outer segmented rings;

C. timing means for providing a periodic timing pulse in response to rotation of said rotor, and;

D. electronic control means responsive to said periodic timing pulse for providing a sequential flow of current to said conductive coils, whereupon said current is directly proportional to a generation of said periodic timing pulses during one revolution of said rotor;

wherein said stator means is comprised of cylindrically spaced elongate conductive coils which are radially disposed outside of said rotor for electromagnetic coupling to said spatially distributed, localized magnetic flux about said rotor circumference of said outer segmented rings;

wherein said stator means is comprised of cylindrically spaced elongate conductive coils which are radially disposed outside of said rotor for electromagnetic coupling to said spatially distributed, localized magnetic flux about said rotor circumference of said outer segmented rings.