Method and apparatus for safer remotely controlled firing of ignition elements

• US 4,685,396 A
• Filed: 08/21/1985
• Issued: 08/11/1987
• Est. Priority Date: 09/04/1984
• Status: Expired due to Term

• Current Assignee: Orica Trading Pty., Limited (Orica Limited)
• Original Assignee: Imperial Chemical Industries PLC (IMPERIAL CHEMICAL INDUSTRIES)
• Inventors: King, Alan G., Birse, Alan D.
• Primary Examiner(s): Jordan, Charles T.
• Application Number:
  US06/767,918
• Time in Patent Office: 720 Days
• Field of Search: 102/206, 102/215, 102/217, 102/218, 102/219, 102/220, 102/200, 102/311, 361/248, 361/251
• US Class Current: 102/506
• CPC Class Codes: F42D 1/055 specially adapted for firing multiple charges with a time delay

Abstract

Low level remotely generated control signals are amplified at a local ignition site using a local power source and the amplified control signals are used to charge a local energy storage device. Thereafter firing control signals (e.g., controlled duration suppressions of the remotely generated control signals) are detected and used to control discharge of the thus stored energy through an electrical ignition device.

Claims

1. A method for firing an electric ignition element from a remote control site, said method comprising:

generating at said remote site an energy control signal;

transmitting said energy control signal from said remote control site and receiving said energy control signal at the site of the ignition element, the received energy control signal being of sufficiently low energy as to be incapable of directly firing the ignition element;

amplifying the received energy control signal in amplifying means powered from a local power source located adjacent to the ignition element to provide an amplified local energy signal;

feeding the amplified energy signal to local energy storage means whereby said energy storage means is charged with sufficient energy for firing said ignition element;

thereafter generating at said remote site at least one characteristic firing control signal;

transmitting said firing control signal(s) to firing control means located at the site of the ignition element whereby at least one characteristic firing control signal is identified and,

in response to said identification, discharging said energy storage means through said ignition element.

2. A method as claimed in claim 1 wherein said firing control signal is generated by modifying a predetermined characteristic of the said energy control signal.

3. A method as claimed in claim 1 or claim 2 wherein the energy control signal is in the form of a periodic wave of predetermined frequency which is controllably interrupted or modified for predetermined durations at predetermined intervals to generate firing control signals.

4. A method as claimed in claim 3 wherein a cycle modification or interruption of said energy control signal having a duration within a predetermined range is identified as a firing control signal by means of a pulse length discriminator.

5. A method as claimed in claim 1 or 2 wherein the absence of energy control signals after earlier receipt of same, failure to receive a predetermined number of normal firing control signals or failure to fire the ignition element within a predetermined time is detected by the signal discriminator means and dissipation of the charge from the energy storage means is consequently effected in response to such detection.

6. A method as claimed in claim 1 or 2 wherein the electric ignition element is an electric fusehead.

7. A method as claimed in claim 1 or 2 wherein a plurality of ignition elements are fired in time delay sequence.

8. A method as claimed in claim 1 or 2 wherein a predetermined firing control signal is identified by the firing control means as a delay time starting control signal and the ignition element is fired at a predetermined time after said delay time starting control signal as measured by electronic time delay means.

9. A method as claimed in claim 8 wherein the predetermined time delay is obtained by generating clock pulses in an oscillator and counting the number of clock pulses generated between a first and second characteristic firing control signals, storing the clock pulse count for a predetermined number of clock pulses, which may be zero, identifying a delay time starting signal, and, after a further number of clock pulses which is a function of the stored count, discharging the energy storage means through the ignition element.

10. A method as claimed in claim 9 wherein a series of electric ignition elements is fired sequentially by transmitting a timed series of firing control signals to the ignition elements, and identifying at the site of each ignition element predetermined ones of said time series as the first and second firing control signals for the ignition element located at that site.

11. A method as claimed in claim 10 wherein the second characteristic firing control signals is the same for all ignition elements in the sequence, the ignition elements being fired in the reversed order of the transmission of the respectively identified first characteristic firing control signals.

12. A method as claimed in claim 1 or 2 wherein the energy control signal is an electromagnetic induction signal.

13. A method as claimed in claim 12 wherein an electromagnetic induction signal is transmitted from a wire induction loop to a pick-up coil located within a shothole.

14. Apparatus for electrically igniting an ignition element from a local energy source using remotely generated control signals, said apparatus comprising:

a local power source;

signal receiving means for receiving said remotely generated control signals;

signal amplifier means powered by said local power source and connected to amplify said control signals;

energy storage means connected to receive said amplified control signals and to store electrical energy derived therefrom; and

local firing control means comprising means to detect a predetermined characteristic of said received control signals as firing control signals and, in response to such detection, to discharge stored electrical energy from the energy storage means through an electrically ignitable ignition element.

15. Apparatus as claimed in claim 14 wherein the local firing control means comprises:

signal discriminator means connected to receive and identify characteristic firing control signals; and

switch means responsive to said discriminator means for discharging said energy storage means through said ignition element in response to identification of at least one characteristic firing control signal.

16. Apparatus as claimed in claim 15 wherein said signal discriminator means includes pulse length discriminator means for detecting modified segments of predetermined duration in the received control signals as said firing control signals.

17. Apparatus as claimed in claim 15 or claim 16 wherein the signal discriminator means includes counting means to enable said signal discriminator means to respond to a plurality of firing control signals individually or in sequence.

18. Apparatus as claimed in claim 15 or 16 wherein the signal discriminator means comprises means to detect the absence of energy control signals, failure to receive a predetermined number of normal firing control signals, or failure to fire the ignition element within a predetermined time, and to effect dissipation of the charge from the energy storage means in any of these circumstances.

19. Apparatus as claimed in claim 15 or 16 wherein the switch means comprises means for conducting current to the ignition element on receipt of appropriate inputs from the signal discriminator means.

20. Apparatus as claimed in claim 15 or 16 comprising electronic time delay means connected to the signal discriminator means and the switch means and arranged to operate the switch means to discharge the energy storage means at a predetermined time after a predetermined firing control signal is identified by the discriminator means.

21. Apparatus as claimed in claim 20 wherein the electronic time delay means comprises:

an oscillator generating clock pulses and an electronic counter for counting the clock pulses, said counter being arranged to start counting clock pulses when a first characteristic firing control signal is identified in the signal discriminator means and to stop counting when a second characteristic firing control signal is identified;

means to store the clock pulses count for a predetermined number of clock pulses;

means to identify a predetermined firing control signal as a delay time starting signal; and

means to operate the switch means to fire the ignition element at a further number of clock pulses after the delay time starting signal which further number is a function of the stored clock pulse count.

22. Apparatus as claimed in claim 21 wherein the signal discriminator means is arranged to count firing control signals in a timed series as the first and second firing control signals.

23. Apparatus as claimed in claim 14, 15 or 16 comprising a rectifier connected between the output of the amplifier means and the energy storage means.

24. Apparatus as claimed in claim 14, 15 or 16 wherein the amplifier means is coupled to the energy storage means through a circuit device which does not pass DC currents.

25. Apparatus as claimed in claim 14, 15 or 16 wherein the amplifier means comprises a multi-stage frequency bandpass amplifier.

26. Apparatus as claimed in claim 20 wherein the amplifier mens, the signal discriminator means, and the time delay means are included in an integrated circuit formed on a microchip.

27. Apparatus as claimed in claim 26 wherein the microchip is encapsulated with the ignition element and an explosive train in the casing of a blasting detonator.

28. Apparatus as claimed in claim 14, 15 or 16 wherein an auxiliary magnetic field is provided around the signal receiving means.

29. Apparatus as claimed in claim 14, 15 or 16 wherein the signal receiving means comprises an inductive pick-up coil.

30. Apparatus as claimed in claim 14, 15 or 16 wherein the local power source comprises an electric battery.

31. Apparatus as claimed in claim 30 wherein the local power source has sufficiently high internal impedance to prevent firing of the ignition element in the event of the ignition element being accidentally connected directly across the power source.

32. Apparatus as claimed in claim 14, 15 or 16 further including a remotely situated fire control unit comprising means for generating and transmitting said control signals.

33. Apparatus as claimed in claim 32 wherein said fire control unit means comprises means for generating a periodic wave of predetermined frequency and for controllably interrupting or modifying same for predetermined durations at predetermined intervals to generate said firing control signals.

34. Apparatus as claimed in claim 21 for firing a series of ignition elements, wherein the signal generating and transmitting means is adapted to generate and transmit a timed series of firing control signals and the signal discriminator means of each ignition element is arranged to count the firing control signals and identify predetermined signals of said timed series as the first and second characteristic firing control signals for that particular ignition element.

35. Apparatus as claimed in claim 32 wherein the signal generating and transmitting means is adapted to generate and transmit electromagnetic induction signals.

36. Apparatus as claimed in claim 35 wherein the signal transmitting comprises a wire induction loop.

37. An ignition assembly comprising apparatus as claimed in claim 14, 15 or 16 having an electrically ignitable ignition element connected to said apparatus to receive energy discharged from said energy storage means.