Testing wiring harnesses

• US 4,689,551 A
• Filed: 09/05/1985
• Issued: 08/25/1987
• Est. Priority Date: 09/05/1985
• Status: Expired due to Term

• Current Assignee: KMS Advanced Products, Inc.
• Original Assignee: Tektite Corporation
• Inventors: Miller, Scott G., Ryan, Harold, Schafer, John B.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): Mueller, Robert W.
• Application Number:
  US06/772,798
• Time in Patent Office: 719 Days
• Field of Search: 324/51, 324/66, 179/175.3 F, 340/650, 340/651, 340/652
• US Class Current: 324/539
• CPC Class Codes: G01R 31/58 Testing of lines, cables or conductors testing of electric windings G01R31/72
• CPC Class Codes: G01R 31/59 while the cable continuously passes the testing apparatus, e.g. during manufacture

Abstract

Apparatus for testing wiring harnesses either during or after the harness fabrication process comprises test points, each of which is connected to a corresponding terminal of the harness. Associated with the test points are a current source, a current sourcing means, a current sink, and a current sinking means. Each current sourcing means and current sinking means comprises a controlled conduction path which is selectively operable to a conductive state or a non-conductive state. The tester operates to test individual circuits of the harness for continuity and shorts. In doing this the controlling conduction paths are selectively operated in accordance with information correlating the wiring harness circuits with the test points. A current sensing means senses the present or absence of current during open and short circuit tests and provides appropriate indicator signals to indicate opens or shorts if such faults are present. The apparatus can also be used to test for resistance and unidirectional conductivity devices such as diodes which may be present in a wiring harness.

Claims

1. Means for testing individual circuits of a wiring harness wherein each individual circuit is intended to be electrically independent of the others and each such individual circuit comprises two or more termination points, said testing means comprising a plurality of test points, each for connection to a corresponding particular one of the termination points of a harness'"'"' circuits, a current source for supplying source current, a current sourcing means for selectively sourcing current from said current source to said test points and thereby selectively to a harness'"'"' termination points, a current sink, current sinking means for selectively sinking current from said test points and hence selectively from a harness'"'"' termination points, means for operating said current sourcing means and said current sinking means to selectively perform open circuit and short circuit tests on the individual circuits of a harness, said current sourcing means comprising a plurality of independent controlled conduction paths, each containing its own independent controlled conduction device operably coupled from said current source to a corresponding particular one of said test points, said current sinking means comprising a plurality of independent controlled conduction paths, each containing its own independent controlled conduction device operably coupled from a corresponding particular one of said test points to said current sink, means for operating each of said independent controlled conduction devices selectively to conductivity and non-conductivity states independently of the other independent controlled conduction devices, means for performing an open circuit test on an individual circuit of a harness by operating to the conductivity state the corresponding particular controlled conduction device of said current sourcing means to which a particular one of the termination points of the particular individual circuit under open circuit test is connected, by also operating to the conductivity state the corresponding particular controlled conduction device of said current sinking means to which another of the termination points of the particular individual circuit under open circuit test is connected, and by also operating to their non-conductivity states at least all others of said controlled conduction devices to which termination points of the harness under test are connected, means for performing a short circuit test on an individual circuit of a harness by operating to the conductivity state the corresponding particular controlled conduction device of said current sourcing means to which a particular one of the termination points of the individual circuit under short circuit test is connected, by also concurrently operating to their non-conductivity states the corresponding particular controlled conduction devices of said current sinking means to which all other termination points of the particular individual circuit under short circuit test are connected, by also concurrently operating to their non-conductivity states at least all other controlled conduction devices of said current sourcing means to which the remaining termination points of the harness under test are connected, and by also concurrently operating to their conductivity states at least all other controlled conduction devices of said current sinking means to which said remaining termination points of the harness under test are connected, and current sensing means for sensing current flow from said current source during open circuit and short circuit tests for providing an open circuit indicator signal for a particular individual circuit under open circuit test if there is no current flow during open circuit test and for providing a short circuit indicator signal for a particular individual circuit under short circuit test if there is current flow during short circuit test.

2. Testing means as set forth in claim 1 in which said means for performing an open circuit test comprises means for operating to their non-conductivity states all others of said controlled conduction devices to which said termination points of the harness under test are connected even if not all of those devices are actively connected to terminals of the wiring harness under test.

3. Testing means as set forth in claim 1 in which said means for performing a short circuit test comprises means for operating to their non-conductivity states all other controlled conduction devices of said current sourcing means and to their conductivity states all other controlled conduction devices of said current sinking means if not all of said other of said controlled conduction devices of said current sourcing means and not all other controlled conduction devices of said current sinking means are actively connected to terminals of the wiring harness under test.

4. Testing means as set forth in claim 1 in which said current sourcing means comprises serial-to-parallel peripheral drivers.

5. Testing means as set forth in claim 1 in which said current sinking means comprises latched four bit drivers having open collectors.

6. Testing means as set forth in claim 1 in which said current sensing means comprises a resistor in series from said current source to said current sourcing means and detector means operatively connected across said resistor so that a signal correlated with current flow through said resistor forms a signal which is compared against a reference signal to determine the condition of a circuit under test.

7. Testing means as set forth in claim 6 in which said reference signal is adjustably settable to a particular threshhold level over a range of possible threshhold levels and an indicator signal is given when the signal detected from the detector means exceeds the reference signal.

8. Testing means as set forth in claim 1 in which said means for performing a short circuit test on an individual circuit comprises means for operating said all other controlled conduction devices of said current sinking means simultaneously to their conductivity states and then operating to their non-conductivity states all controlled conduction devices of said current sinking means to which termination points of the individual circuit under test are connected.

9. Testing means as set forth in claim 1 including a memory which contains identification for the individual circuits of a harness under test arranged in sequence by individual circuit, including an identification of termination points for each individual circuit organized as a group in memory, and all such groups being arranged consecutively in memory.

10. Testing means as set forth in claim 1 in which said means for performing said short circuit test on an individual circuit includes means responsive to a short circuit indicator signal from said current sensing means for continuing the short circuit test by selectively operating to their non-conductivity states, according to a desired schedule, those controlled conduction devices of said current sinking means which had been placed in their conductivity states for performing the short circuit test, so as to identify those particular termination points of the harness which exhibit a short to said particular one of the termination points of the individual circuit under short circuit test.