High frequency, hermetic, coaxial connector for flexible cable

• US 4,690,482 A
• Filed: 07/07/1986
• Issued: 09/01/1987
• Est. Priority Date: 07/07/1986
• Status: Expired due to Fees

• Current Assignee: the united states of america as represented by the secretary of the navy
• Original Assignee: the united states of america as represented by the secretary of the navy
• Inventors: Chamberland, Roger R., Stanland, Andrew J.
• Primary Examiner(s): Weidenfeld, Gil
• Assistant Examiner(s): Pirlot, David
• Application Number:
  US06/881,366
• Time in Patent Office: 421 Days
• Field of Search: 339/177 R, 339/177 E, 339/94 R, 339/94 M, 339/94 A, 339/94 C, 339/143 R, 174/122 G, 174/50.58
• US Class Current: 439/578
• CPC Class Codes: H01R 13/533 Bases, cases made for use in extreme conditions, e.g. high temperature, radiation, vibration, corrosive environment, pressure H01R13/52 takes precedence
• CPC Class Codes: H01R 9/05 for coaxial cables

Abstract

An hermetic, pressure proof coaxial connectors for flexible cables. A smallonnector with SMA mating configuration accepts dielectric diameters to 0.187" while a larger connector with TNC mating configuration accepts up to 0.375". These connectors provide a low VSWR and RF attenuation to 18.0 GHz.

Claims

1. A coaxial connector for shieldably joining together one end each of a first and second flexible coaxial cable, each said cable having identical impedance and a diameter no greater than 0.375 of an inch, comprising:

plug means, fixedly attached to said first coaxial cable, for providing a male ended cable termination having an impedance corresponding to said first coaxial cable, said plug means further comprising a first hollow, cylindrical body having a cable end and a connector end and first and second coaxial internal bores of different diameter, such that said first bore of smaller diameter extends a preselected depth into said first body from said connector end and said second bore of larger diameter extends a preselected depth into said first body from said cable end, a first internal body shoulder being formed where said first and second bores meet, a first cylindrical metal pin, concentrically positioned within said first body, said first pin having a length substantially greater than the diameter thereof and an undercut of preselected length formed thereupon at a preselected location along the length thereof thereby forming first and second pin shoulders, and further having first and second tapered ends, said first tapered end aligning with said first body connector end and said first pin shoulder aligning with said first body shoulder, for providing an electrically conducting path therethrough, a first fused glass cylindrical insert, having a preselected thickness, a cable end surface, a connector end surface and a dielectric constant, said first insert being heat fused to said second bore, said first body shoulder and said first pin undercut, for providing axial open-face pressure strength and hermetically sealing said plug means, a first cylindrical plastic insulator, press fit on said connector end of said pin and contacting the periphery of said first bore and the connector end surface of said first insert, a first metal sleeve, slideably engaing said second tapered end of said first metal pin and soldered to the central conductor of said coaxial connector, for providing electrical conduction therebetween, a second cylindrical plastic insulator, positioned within said first body over said first sleeve and contacting said second bore, contacting the cable end surface of said first insert and contacting the cable dielectric, for providing an impedance matching that of said cable, and a first tapered metal adapter, inserted within and fixedly attached to said second bore and being soldered to the outer metal braid of said coaxial cable, for providing support for said braid and electrical conductivity; and

receptacle means, fixedly attached to said second coaxial cable, for providing a female ended cable termination having an impedance corresponding to said second coaxial cable;

said male and female ends being slideably engagable with one another such that when coupled together a coaxial, first cable-to-second cable joint is formed having a continuous impedance corresponding to that of said first and second coaxial cables.

2. A connector according to claim 1 wherein said receptacle means further comprises:

a second hollow, cylindrical body having a cable end and a connector end and third and fourth coaxial internal bores of different diameter, such that said third bore of smaller diameter extends a preselected depth into said second body from said connector end and said fourth bore of larger diameter extends a preselected depth into said second body from said cable end, a second internal body shoulder being formed where said third and fourth bores meet;

a second cylindrical metal pin, concentrically positioned within said second body, said second pin having a length substantially greater than the diameter thereof and an undercut of preselected length formed thereupon at a preselected location along the length thereof thereby forming third and fourth pin shoulders, and further having a third tapered end and a hollow end, said hollow end being recessed within said first body connector end and said third pin shoulder aligning with said second body shoulder, for providing an electrically conducting path therethrough;

a second fused glass cylindrical insert, having a preselected thickness, a cable end surface, a connector end surface and a dielectric constant, said second insert being heat fused to said fourth bore, said second body shoulder and said second pin undercut, for providing axial open-face pressure strength and hermetically sealing said receptacle means;

a third cylindrical plastic insulator, press fit on said connector end of said second pin and contacting the periphery of said third bore and the connector end surface of said second insert;

a second metal sleeve, slideably engaging said third tapered end of said second metal pin and soldered to the central conductor of said coaxial connector, for providing electrical conduction therebetween;

a fourth cylindrical plastic insulator, positioned within said second body over said second sleeve and contacting said fourth bore, contacting the cable end surface of said second insert and contacting the cable dielectric, for providing an impedance matching that of said cable; and

a second tapered metal adapter, inserted within and fixedly attached to said fourth bore and being soldered to the outer metal braid of said coaxial cable, for providing support for said braid and electrical conductivity.