Optical coupling

• US 4,690,492 A
• Filed: 09/04/1984
• Issued: 09/01/1987
• Est. Priority Date: 09/04/1984
• Status: Expired due to Term

• Current Assignee: Oximetrix, Inc.
• Original Assignee: Oximetrix, Inc.
• Inventors: Beard, Robert W.
• Primary Examiner(s): Sikes, William L.
• Assistant Examiner(s): Ullah, Akm E.
• Application Number:
  US06/646,794
• Time in Patent Office: 1,092 Days
• Field of Search: 350/96.20, 350/96.21, 350/96.22
• US Class Current: 385/89
• CPC Class Codes: G02B 6/4202 for coupling an active element with fibres without intermediate optical elements, e.g. fibres with plane ends, fibres with shaped ends, bundles
• CPC Class Codes: G02B 6/4226 Positioning means for moving the elements into alignment, e.g. alignment screws, deformation of the mount
• CPC Class Codes: G02B 6/4246 Bidirectionally operating package structures
• CPC Class Codes: G02B 6/4249 comprising arrays of active devices and fibres

Abstract

An optical module for coupling a fiberoptic catheter to a catheter oximeter processing apparatus. The optical module includes a plurality of light emitting diodes, each of which is mounted on a flat surface at the free end portion of a respective bracket. A plurality of optical fibers, which are adapted to be optically connected to the catheter, have their free ends secured to a mounting substrate in spaced positions and in closely spaced alignment with the diodes. The diodes are each individually provided with electrical connections that can be selectively actuated by the processing apparatus. The brackets, which are fixed at one end, are constructed of thin flexible material so that the diodes can each be adjusted generally in the plane of the receiving end faces of the optical fibers so as to obtain maximum light energy transfer therebetween.

Claims

1. An optical coupling comprising

a substrate having a flat surface and a hole extending through the substrate to the flat surface,

an optical fiber extending through the substrate hole and fixed therein with an end face of the optical fiber located at a fixed position relative to the flat surface,

a deformable bracket made of electrically conductive material having a first portion mounted to the substrate and having a free end portion extending from the first portion and spaced from the substrate, said free end portion having a flat surface located generally parallel to the end face of the optical fiber, and

a light emitting diode mounted on the flat surface of the bracket adjacent the optical fiber end face,

said bracket being formed of a soft malleable metallic ribbon whereby the bracket can be deformed by force generally in the plane of the optical fiber end face so that the light emitting diode can be positioned to provide the maximum light energy to the optical fiber.

2. The optical coupling of claim 1 wherein said free end portion of the bracket is provided with a pleat pointing away from the substrate.

3. The optical coupling of claim 2 wherein the ratio of offset of the bracket flat surface from the substrate flat surface and the outermost tip of the pleat from the substrate flat surface is about 3/7.

4. The optical coupling of claim 1 wherein said optical fiber and face is located at a predetermined standoff distance and parallel to the flat surface of the substrate.

5. The optical coupling of claim 1 wherein each deformable bracket is mounted to a common negative lead on the substrate.

6. The optical coupling of claim 5 including three lead frames mounted to the substrate, three mounting pads mounted to the substrate on the opposite side thereof from the lead frames, three posts interconnecting said lead frames and said mounting pads, and three conductive wires extending from the mounting pads to the respective light emitting diodes.

7. An optical module for connecting a fiberoptic catheter to a processor in a catheter oximetry system, said module comprising a housing providing an enclosure, a plurality of light emitting diodes mounted in said enclosure, a plurality of electrical leads, said leads being adapted to be selectively actuated by said processor to energize a selected one of said plurality of light emitting diodes, a mounting substrate, a plurality of brackets for independently mounting each of said diodes to said substrate, each bracket having a first portion fixed to the substrate and a free end portion spaced from the substrate, said diodes being mounted on the free end portions of said respective brackets facing said substrate, and a plurality of optical fiber light guides each having one end adapted to be optically connected to the fiberoptic catheter and each of said light guides having its other end mounted to extend through said substrate to a position closely adjacent to a respective one of said diodes whereby said free end portions of the brackets can be adjusted slightly in a plane generally parallel to the substrate so as to achieve a desired alignment of each of the diodes with a respective end of a light guide to obtain maximum light energy transfer therebetween.

8. An optical module as set forth in claim 7 wherein each of said leads comprise wires connected to a respective light emitting diode, and wherein each of said brackets comprise a conductive member for conducting a selected current through said brackets associated lead and diode.

9. An optical module as set forth in claim 7 wherein the free end portion of each of said brackets is provided with a pleat pointing away from said substrate.

10. An optical module for connecting a fiberoptic catheter to a processor in a catheter oximetry system, said module comprising a housing providing an enclosure, a mounting substrate within said enclosure, a plurality of optical fiber light guides secured to said substrate in spaced positions and so that the free end surfaces of the light guides are fixed with respect to the substrate and directed outwardly thereof, a plurality of brackets mounted within said enclosure, each of said brackets having a fixed portion and a free end portion projecting outwardly from the fixed portion, a plurality of light emitting diodes each mounted on a respective one of said free end portions of the brackets in a position generally aligned with a free end surface of a respective one of said light guides, means for joining each of said light guides into a single composite light guide, means for directing said composite light guide out of said enclosure to a position where said composite light guide can be optically coupled to said fiberoptic catheter, and means for connecting a plurality of separate electrical leads to said light emitting diodes for selective actuation of the diodes whereby said free end portions of the brackets can be adjusted slightly in a plane generally parallel to the free end surfaces of the light guides so as to achieve the desired alignment of each of the diodes with a respective free end surface to obtain maximum light energy transfer therebetween.