Battery charger with adjustable charging current

• US 4,692,681 A
• Filed: 04/21/1986
• Issued: 09/08/1987
• Est. Priority Date: 04/21/1986
• Status: Expired due to Fees

• Current Assignee: Ole K Nilssen
• Original Assignee: Ole K Nilssen
• Inventors: Nilssen, Ole K.
• Primary Examiner(s): HICKEY, ROBERT
• Application Number:
  US06/853,936
• Time in Patent Office: 505 Days
• Field of Search: 320/2, 320/21, 320/22-24, 320/54, 320/10, 320/51, 368/204, 331/181, 331/185, 323/330, 323/331, 323/347
• US Class Current: 320/140
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: Y10S 320/28 Regulating transformer, e.g. high leakage, ferro-resonant

Abstract

A battery charger comprises a self-oscillating inverter with saturable transformer means in its positive feedback circuit. The saturation flux density of the magnetic material used in this saturable transformer means determines the frequency of inverter oscillation. A permanent magnet is rotatably mounted adjacent the saturable transformer means and is used by way of cross-magnetization to adjustably affect the saturation flux density of the magnetic material, thereby correspondingly to adjust the frequency of oscillation: the more cross-magnetizing flux provided to the magnetic material from the permanent magnet, the smaller the saturation flux density and the higher the frequency of oscillation.

The battery charging current is attained from the inverter'"'"'s squarewave voltage output by way of a series-excited parallel-loaded tuned L-C circuit, thereby providing for a battery charging current of magnitude dependent upon the frequency of inverter oscillation. Thus, by adjusting the position of the permanent magnet, the magnitude of the battery charging current can be adjusted over a wide range. In fact, in one of its extreme positions, the permanent magnet is operative to disable the inverter'"'"'s self-oscillation, thereby entirely cutting off the charging current.

Claims

1. In a battery charger adapted by way of a source of AC voltage to provide battery charging current to a storage battery connected with a charger output, the improvement comprising:

charging control means;

(i) connected with the source of AC voltage, (ii) receptive of magnetic flux, and (iii) operative in response to this magnetic flux to control the frequency of the AC voltage;

rectifier and current-limiting means connected with the AC voltage and operative to provide the battery charging current, the magnitude of the battery charging current being dependent on the frequency of the AC voltage; and

magnetic flux means magnetically coupled with the charging control means and adapted to provide controllable magnetic flux to this control means, thereby to permit control of the frequency of the AC voltage and thereby the magnitude of the charging current.

2. The improvement of claim 1 wherein the magnetic flux means comprises permanent magnet means operative to provide at least part of the magnetic flux.

3. The improvement of claim 2 wherein the permanent magnet means is adjustable in position relative to the charging control means.

4. The improvement of claim 1 wherein the magnetic flux means comprises magnetic control means operative to permit control of the magnetic flux by way of physical positioning of the magnetic flux means relative relative to the charging control means.

5. The improvement of claim 1 wherein the magnetic flux means is operative to permit substantially complete removal of the charging current.

6. The improvement of claim 1 wherein the magnitude of the charging current is substantially continuously adjustable from a maximum level to a minimum level.

7. The improvement of claim 6 wherein the minimum level corresponds to complete removal of the charging current.

8. A battery charger comprising:

a source of unidirectional voltage;

inverter means connected with this source and operative to convert the unidirectional voltage to an AC voltage, the inverter means having inverter control means receptive of magnetic flux and operative in response thereto to control the frequency of this AC voltage;

rectifier and current-limiting means connected with the AC voltage and operative to provide a DC current to a battery, the magnitude of the DC current being dependent on the frequency of the AC voltage; and

magnetic flux means adapted to provide magnetic flux to the inverter control means, thereby to permit control of the frequency of the AC voltage and thereby of the magnitude of the DC current.

9. The arrangement of claim 8 wherein the magnetic flux means comprises permanent magnet means operative to provide at least part of the magnetic flux.

10. The arrangement of claim 9 wherein the permanent magnet means is adjustable in position relative to the inverter control means.

11. The arrangement of claim 8 wherein the magnetic flux means comprises magnetic control means operative to permit control of the magnetic flux by way of physical positioning of the magnetic flux means relative to the inverter control means.

12. The arrangement of claim 11 wherein the magnetic control means comprises calibration means operative to permit calibration of the frequency of the AC voltage versus the physical position of a part of the magnetic control means.

13. The arrangement of claim 8 wherein the magnetic flux means is operative to provide for substantial removal of the DC current from the battery.

14. The arrangement of claim 8 wherein the magnitude of the DC current provided to the battery is continuously adjustable from a maximum level to a minimum level.

15. The arrangement of claim 14 wherein the minimum level corresponds to complete removal of the DC current.

16. A battery charger comprising:

inverter means adapted to connect with a source of DC voltage and to convert this DC voltage to an AC voltage, the inverter means being self-oscillating by way of positive feedback and having feedback means comprising saturable inductor means, the frequency of the AC voltage being controllable by way of a controllable amount of magnetic flux caused to penetrate the saturable inductor means;

rectifier and current-limiting means connected with the AC voltage and operative to provide a DC current to a battery, the magnitude of the DC current being dependent on the frequency of the AC voltage; and

magnetic flux means movably positioned near the saturable inductor means and operative to permit an adjustable amount of magnetic flux to penetrate the saturable inductor means, thereby to permit control of the magnitude of the DC current provided to the battery.

17. The arrangement of claim 16 wherein the magnetic flux means comprises permanent magnet means.

18. The arrangement of claim 16 wherein the magnetic flux means is operative to permit cessation of the self-oscillation of the inverter means, thereby to remove the DC current from the battery.

19. The arrangement of claim 16 comprising indicator means operative to indicate the amount of magnetic flux caused to penetrate the saturable inductor means, thereby to indicate the magnitude of the DC current being provided to the battery.

20. The arrangement of claim 16 wherein the magnitude of the DC current provided to the battery is continuously adjustable from a maximum level to a minimum level.