Hot melt, synthetic, magnetic sealant

• US 4,693,775 A
• Filed: 03/06/1986
• Issued: 09/15/1987
• Est. Priority Date: 03/06/1986
• Status: Expired due to Term

• Current Assignee: Permacel Kansas City, Inc. (Nitto Denko Corporation)
• Original Assignee: United Technologies Automotive, Inc. (Lear Corporation)
• Inventors: Harrison, Bruce L., Wall, Richard J.
• Primary Examiner(s): Pianalto, Bernard D.
• Application Number:
  US06/836,917
• Time in Patent Office: 558 Days
• Field of Search: 427/47, 427/128-137, 428/900, 428/356, 252/62.54, 264/177.17, 264/177.2, 156/145, 156/155, 156/157, 156/244.17, 156/244.24, 156/244.25, 156/272.4, 156/309.6, 156/327
• US Class Current: 156/272.4
• CPC Class Codes: B29C 65/3612 comprising fillers
• CPC Class Codes: B29C 66/742 to metals or their alloys
• CPC Class Codes: C08L 2666/54 Inorganic substances
• CPC Class Codes: C09J 201/00 Adhesives based on unspecified macromolecular compounds
• CPC Class Codes: C09J 5/06 involving heating of the applied adhesive
• CPC Class Codes: Y10S 428/90 Magnetic feature

Abstract

An improved magnetic sealant is disclosed wherein the improvement comprises the introduction of magnetizable particles having a particle size of about 150 microns or larger into the resin. It has been found that the larger particle sizes allows for the introduction of increased amounts of magnetic particles into the resin without the loss of flow properties. This results in a sealant which will have strong magnetic properties but will be an effective sealant for irregular surfaces as well as smooth ones. Also disclosed is a method for making the sealant and a method for using it.

Claims

1. An improved hot melt, magnetized sealant particularly adapted for use on ferrometallic material comprising a synthetic resin sealant containing magnetic particles wherein the improvement comprises the presence of about 60 percent to about 80 percent by weight of magnetic particles in which the particle size is greater than 150 microns, resulting in an adhesive which forms a substantially void free seal over irregular surfaces.

2. The adhesive of claim 1 wherein the particle sizes of the magnetic particles is about 150 microns to about 650 microns.

3. The adhesive of claim 1 wherein the magnetic particles are selected from the group consisting of barium ferrite, strontium ferrite and mixtures thereof.

5. The adhesive of claim 1 wherein the resin is a styrene butadiene rubber.

7. The adhesive of claim 1 wherein the synthetic adhesive is a thermoplastic material.

8. The adhesive of claim 1 wherein the synthetic adhesive is a thermosetting material.

4. A method of manufacturing an improved hot melt, magnetized adhesive particularly adapted for use on ferrometallic material comprising

homogenously mixing a synthetic resin adhesive with about 60 percent to about 80 percent by weight of magnetizable particles having particle sizes greater than 150 microns;

extruding said mixtures to form a thin tape of adhesive material, passing said tape through an electromagnetic field thereby magnetizing the particles, said adhesive having improved magnetic properties and flow characteristics.

6. A method for sealing an irregular surface using a hot melt, magnetized adhesive comprising

applying a strip of a hot melt, magnetized adhesive of a synthetic resin containing about 60 percent to about 80 percent by weight of magnetized particles having particle sizes greater than 150 microns to a ferrometallic substate, heating the magnetic adhesive to cause the adhesive to become compliant and drawn onto the substrate by the magnetic field forming a substantially void free seal.

9. A method of improving the flowability during curing of a hot melt magnetic sealant comprising:

preparing a synetic resin adhesive having about 60 percent to about 80 percent by weight of magnetizable particles wherein the particle size of the magnetic particles is greater than 150 microns,

extruding said mixture to form a tape of adhesive material,

passing said tape through an electromagnetic field thereby magnetizing the particles.

10. An improved hot melt, magnetized sealant particularly adapted for use on ferrometallic material comprising a synthetic resin sealant containing magnetic particles wherein the improvement comprises the presence of about 60 percent to about 80 percent by weight of magnetic particles in which the particles size is greater than 150 microns, wherein said sealant has improved flowability compared to the said sealant compositions having the particle sizes ranging below 150 microns.