Open fault location system for photovoltaic module strings

• US 4,695,788 A
• Filed: 12/11/1984
• Issued: 09/22/1987
• Est. Priority Date: 12/11/1984
• Status: Expired due to Term

• Current Assignee: Raytheon Company (Rtx Corporation)
• Original Assignee: Hughes Aircraft Company (Rtx Corporation)
• Inventors: Marshall, Neil A.
• Primary Examiner(s): Strecker, Gerard R.
• Assistant Examiner(s): Harvey, Jack B.
• Application Number:
  US06/680,451
• Time in Patent Office: 1,015 Days
• Field of Search: 324/51, 324/54, 324/52, 324/158 D, 324/158 R, 324/73 PC, 324/73 R, 324/67, 136/290, 250/562, 250/559, 73/DIG. 11, 179/175.3 F, 455/67, 455/226, 455/296, 379/26
• US Class Current: 324/527
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: G01R 31/54 Testing for continuity
• CPC Class Codes: H02S 50/10 Testing of PV devices, e.g. of PV modules or single PV cells testing of semiconductor devices during manufacturing H01L22/00
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy
• CPC Class Codes: Y10S 136/29 Testing, calibrating, treating, e.g. aging

Abstract

A radio frequency (rf) probing technique is disclosed for determining whether an rf signal injected into one termination of a series-connected string of photovoltaic (PV) modules has been conducted to successive positions in the string. A signal generator is provided for generating a carrier signal which is modulated by an audio frequency tone. The generator is capacitively coupled to one of the terminations of the module string to inject the modulated carrier signal into the string. A receiver is tuned to the carrier frequency and adapted to demodulate the audio tone. Rf signals are coupled to the receiver by a probe including a shielded plate electrode, which may be disposed adjacent the active surfaces of successive ones of the modules in order to detect the presence or absence of the rf signal at that point in the string. An alternate technique is disclosed, whereby a measurement of the capacitance-to-ground of the string is compared against a reference capacitance value of a fault-free system.

Claims

1. Apparatus for detecting the location of open faults in a series-connected string of photovoltaic (PV) modules, comprising means for impressing rf test signals onto said module string at a predetermined location in the series-connected string, the frequency of said rf signals being selected in dependence on the reactive loss of said PV module string to be low enough that the string does not become an rf radiator, means for detecting the presence or absence of such rf signals, and probe means for coupling rf signals from successive positions adjacent said modules to said means for detecting such signals, said means for detecting the presence or absence of such rf signals further comprising means responsive to the absence of such detected signals for indicating the location of an open fault in the PV module string, the presence of such detected test signals indicating that continuity exists in the PV module string between said predetermined location and the position where said probe is disposed, and the absence of such detected signals indicating that the PV module string is open faulted between said probe and said predetermined location.

2. The apparatus of claim 1 wherein said means for impressing rf signals comprises an rf signal generator.

3. The apparatus of claim 2 wherein said generator comprises means for removably coupling the generator to the PV string.

4. The apparatus of claim 1 wherein the probe means comprises means for capacitively coupling the detecting means to selective positions in the PV module string.

5. The apparatus of claim 4 wherein the probe means comprises an electrode adapted to be movably positioned adjacent respective ones of the modules of the string.

6. The apparatus of claim 1 wherein said means for impressing an rf signal onto said module string comprises a generator for generating an rf carrier signal, and means for modulating the carrier signal with an audio signal.

7. The apparatus of claim 6 wherein said detector means comprises means for demodulating a modulated carrier signal.

8. The apparatus of claim 1 wherein the exposed surface of said modules is covered with glass and the frequency of said rf signals is in the range of 30 Khz to 450 Khz.

9. Apparatus for location of the position of open faults in a string of series-connected PV modules comprising:

an rf generator coupled to the PV module string for injecting an rf test signal into the string at a signal injection location, the frequency of said rf signal being selected in dependence on the reactive loss of said PV module string to be low enough that said module string does not become an rf radiator;

a portable rf receiver comprising means responsive to detected rf test signals for indicating continuity or lack of continuity in said module string between said signal injection location and particular probed locations in said module string and

a portable rf probe member comprising means for coupling rf signals to the receiver from said probed locations in the module string adjacent to said probe member.

10. The apparatus of claim 9 wherein the probe comprises an electrode plate adapted for movable disposition adjacent respective ones of the PV modules.

11. The apparatus of claim 10 wherein the rf generator comprises means for generating rf test signals modulated by an audio frequency signal, and the receiver comprises means for demodulating the audio frequency signal, and further comprises indication means responsive to said demodulated audio frequency signal for indicating reception of the rf signal injected into the module string.

12. The apparatus of claim 11 wherein said indicator means comprises audio speaker means for providing an audio indication of reception of the injected rf signal.

13. The apparatus of claim 9 wherein the exposed surface of said modules is covered with glass and the frequency of said rf signals is in the range of 30 Khz to 450 Khz.

14. A method for detecting the location of open faults in a series-connected string of photovoltaic (PV) modules, comprising the steps of (i) injecting a radio frequency (rf) test signal into the PV module string at an injection location, the frequency of said rf signal being selected in dependence on the reactive loss of the module string to be low enough that the module does not become an rf radiator, (ii) detecting the presence or absence of the rf test signal at successive probed locations adjacent the PV module string, (iii) employing the presence of said detected rf signal at a particular probed location to indicate that electrical continuity exists between said injection location and the particular location, and (iv) employing the absence of said detected rf signals at a particular probed location to indicate that an open fault exists between said injection location and said particular probed location.

15. The method of claim 14 wherein the detecting step comprises providing a receiver tuned to the frequency of the rf signal and successively positioning a probe electrode coupled to the receiver at successive locations adjacent the respective modules so as to detect the presence or absence of the rf signal.

16. The method of claim 15 wherein the rf signal injected into the module string is modulated by an audio frequency signal.

17. The method of claim 16 wherein the receiver comprises means for demodulating the audio frequency signal and means for indicating reception of the audio signal.

18. The method of claim 14 wherein the exposed surface of said modules is covered with glass and the frequency of said rf signals is in the range of 30 Khz to 450 Khz.

19. Apparatus for detecting the location of open faults in a series-connected photovoltaic (PV) module string, comprising:

an rf signal generator comprising means for generating an rf carrier test signal which is amplitude modulated by an audio frequency signal, the frequency of said rf carrier being selected in dependence on the reactive loss of said PV module string to be low enough that the module string does not become an rf radiator;

connection means for electrically connecting the rf signal generator to the module string to inject the modulated rf carrier into the module string at a signal injection location;

detection means tuned to the frequency of the rf carrier and comprising demodulator means for demodulating the means responsive to the absence of said detected audio signals for indicating the location of an open fault in said module string, said means comprising an audio frequency signal, and audio transducer means coupled to the demodulator means for providing audio signals in response to the demodulator output so that audio signals indicating lack of detection of said audio signals indicate the location of an open fault in said PV module string; and

portable probe means coupled to the detection means and comprising shielded electrode means adapted to capacitively couple rf signals to the detection means input when the electrode means is disposed adjacent a PV module of the string, whereby the audio signals provide an indication whether the rf signals have been conducted to the module adjacent the probe location to indicate the location of an open fault in said PV module string.

20. The apparatus of claim 19 wherein the exposed surface of said modules is covered with glass and the frequency of said rf signals is in the range of 30 Khz to 450 Khz.

21. Apparatus for locating open faults in a series-connected string of photovoltaic (PV) modules, comprising:

transmitter means for injecting radio frequency (rf) electrical test signals into said module string at a signal injection point, the frequency of said rf signals being selected in dependence on the reactive loss of the PV module string to be low enough that the module string does not become an rf radiator;

receiver means comprising means for detecting said rf signals and means responsive to the absence of such detected signals for indicating the location of an open fault; and

coupling means for coupling the receiver to successive positions in said module string to detect the presence or absence of said rf signals at said successive positions along the modules string, the presence of said detected rf signals indicating that electrical continuity exists in that portion of said PV module string between said transmitter means and the position of said coupling means, and the absence of said detected rf signals indicating that an open fault exists in said portion of said PV module string.

22. The apparatus of claim 21 wherein said transmitter means comprises a generator for generating an rf carrier signal and modulating means for modulating the carrier signal with an audio signal, and wherein said receiver means comprises demodulating means for demodulating said audio signal.

23. The apparatus of claim 22 wherein said modulating means comprises means for demodulating the frequency of the rf carrier signal.

24. The apparatus of claim 22 wherein said modulating means comprises means for modulating the phase of the rf carrier signal.

25. The apparatus of claim 22 wherein said modulating means comprises means for modulating the amplitude of the rf carrier signal.

26. The apparatus of claim 21 wherein the exposed surface of said modules is covered with glass and the frequency of said rf signals is in the range of 30 Khz to 450 Khz.