Device and method for plugging an intramedullary bone canal

• US 4,697,584 A
• Filed: 10/12/1984
• Issued: 10/06/1987
• Est. Priority Date: 10/12/1984
• Status: Expired due to Fees

• Current Assignee: Darrel W. Haynes
• Original Assignee: Darrel W. Haynes
• Inventors: Haynes, Darrel W.
• Primary Examiner(s): Mancene, Gene
• Assistant Examiner(s): Contreras, Wencelao J.
• Application Number:
  US06/659,975
• Time in Patent Office: 1,089 Days
• Field of Search: 128/325, 128/344, 128/92
• US Class Current: 606/95
• CPC Class Codes: A61F 2/30723 Plugs or restrictors for sealing a cement-receiving space tools for inserting plugs A61F2/4614; sealing collars for use during cementing A61B17/8808
• CPC Class Codes: A61F 2/3676 Distal or diaphyseal parts of shafts
• CPC Class Codes: A61F 2/4614 of plugs for sealing a cement-receiving space
• CPC Class Codes: A61F 2002/30069 elastomeric
• CPC Class Codes: A61F 2002/30581 having a pocket filled with fluid, e.g. liquid
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4631 the prosthesis being specially adapted for being cemented
• CPC Class Codes: A61F 2002/4662 for measuring penetration depth
• CPC Class Codes: A61F 2002/467 for measuring fluid pressure

Abstract

This invention relates to a method of plugging the open end of an intramedullary bone canal with an inflatable bone plug which is capable of restricting the flow of bone cement during the insertion of bone cement, particularly during the pressurized injection of such a cement, during an operative procedure involving the fixation of the stem of an artificial joint prosthesis to the end of a bone such as in the fixation of a hip joint prosthesis to the proximal femur. The inflatable bone plug is inflated with a fluid which is capable of escaping from the plug within a relatively short period of time after the bone cement holding the prosthesis in place has hardened to avoid possible weaking of the cortical bone surrounding the inflated plug. This invention also relates to an inflatable bone plug of the above type which is preferably constructed from a silicone elastomer and is pressurized with carbon dioxide gas.

Claims

1. A method of replacing a diseased or damaged joint with a prosthetic device of the type including a stem fixable within the intramedullary bone canal of an open-ended bone adjacent to the joint, said method comprising the steps of:

(A) preparing the end of the bone and the intramedullary canal of the bone for receipt of the stem of an artificial joint prosthesis,

(B) inserting an inflatable bone plug into the canal a distance from the open end of said bone which is at least more than the distance which the stem will be inserted into said canal for cementing to the bone, said plug comprising an expandable container of a biocompatible elastomeric material having an exterior wall configuration which is adapted to be received within said canal and an interior wall enclosing a hollow interior region, said container having a first end fitted with a reealable valve means to enable injection of a biocompatible fluid into said hollow interior means through the use of a further cooperating injection means which is sealingly enageable with said valve means and an opposing second end, said second end being the end which is first inserted into the open end of said canal, said container wall having a sufficient strength and thickness to contain pressure resulting form injection of said fluid, said container further containing a means for the controlled release of said fluid to reduce the pressure therein to a minimum within a preselected amount of time after injection of a pressuring amount of said fluid,

(C) injecting a preselected quantity of fluid into said interior region through the use of the injection means to raise the pressure of said interior region to a sufficient level to enable the outside wall of the container to sealingly conform to the walls of the intramedullary bone canal surrounding the container,

(D) removing the injection means,

(E) inserting a hardenable bone cement material and said stem into said canal, wherein the cement is prevented from flowing beyond said plug as a result of the contact with the canal produced by the pressure of the fluid within said interior region,

(F) allowing the cement to harden, and

(G) allowing the pressure within said container to drop to a minimum after the cement has hardened.

2. The method as claimed in claim 1 wherein in Step (F), said bone cement is injected under pressure into the open end of the bone blocked by the plug.

3. The method as claimed in claim 1 which further includes the step of measuring the diameter of the intramedullary bone canal at the location where the plug is to be placed with a calibrated measuring device to determine the quantity of fluid to be injected into the container to achieve a preselected level of pressure within the interior region of the container.

4. The method as claimed in claim 1 wherein said container has a generally cylindrical shape which is constructed to expand within the canal in such a manner that, after being injected with a pressurizing amount of said fluid, the length of the pressurized device running parallel to the central long axis of the canal is at least about 2 times its diameter.

5. The method as claimed in claim 1 wherein the means for controllably releasing the pressure within said internal region comprises a container wherein at least a portion thereof is manufactured from a material through which the fluid injected is capable of permeating in a controlled manner.

6. The method as claimed in claim 5 wherein at least a portion of the container is manufactured from a silicone elastomer and the fluid is selected from the group consisting of carbon dioxide gas and helium gas.

7. The method as claimed in claim 6 wherein the container is manufactured from a polydimethylsiloxane elastomer and the fluid is carbon dioxide gas.

8. The method as claimed in claim 7 which further includes the step of measuring the diameter of the intramedullary bone canal at the location where the plug is to be placed with a calibrated measuring device to determine the quantity of fluid to be injected into the container to achieve the preselected level of pressure within the interior region of the container.

9. The method as claimed in claim 7 wherein said container has a generally cylindrical shape which is constructed to expand within the canal in such a manner that, after being injected with a pressurizing amount of said fluid, the length of the pressurized plug running parallel to the central long axis of the canal is at least about 2 times its diameter.

10. The method as claimed in claim 7 wherein in step (E), the cement is injected under pressure into the open end of the bone blocked by the plug.

11. An inflatable implantable bone plug for plugging an open-ended intramedullary canal of a bone to restrict the flow past said plug of a hardenable bone cement used to fix the stem of an artificial joint prosthesis into the open end of said canal, said plug comprising an expandable container of a biocompatible elastomeric material having an exterior wall configuration which is adapted to be received and implanted within said canal between said stem and the remainder of said intramedullary canal, said outside wall being configured to sealingly conform to the walls of said canal surrounding the container when the container is pressurized to prevent bone cement from passing beyond the plug and entering the remainer of said intramedullary canal, said container having an interior wall enclosing a hollow region, said container having a first end fitted with a resealable valve means to enable injection of a biocompatible fluid into said interior region through the use of a further cooperating and removable injection means which is sealingly engageable with said valve means and which injection means is removed from said valve means before the insertion of said cement and said stem within the open end of said canal and an opposing second end, said second end being the end which is first inserted into the open end of said canal, said container walls having a sufficient strength and thickness to contain pressure from injection of said fluid, said container further containing a means for the controlled release of said fluid into the remainder of said intramedullary canal to reduce the pressure within said interior region to a minimum a preselected amount of time after injection of a pressurizing amount of said fluid and thereby reduce the pressure against the walls of said intramedullary canal surrounding said plug after said cement has hardened.

12. The inflatable bone plug of claim 11 wherein said container has a generally cylindrical shape which is constructed to expand within the canal in such a manner that, after injection of said pressurizing amount of fluid, the length of the pressurized container running parallel to the central long axis of the canal is at least 2 times its length.

13. The inflatable bone plug of claim 11 wherein the means for controllably releasing the pressure within said interior region comprises a container wherein at least a portion thereof is manufactured from a material through which the fluid injected is capable of permeating in a controlled manner.

14. The inflatable bone plug as claimed in claim 13 wherein at least a portion of the container is manufactured from a silicone elastomer and the fluid intended to be injected therein is selected from the group consisting of carbon dioxide gas and helium gas.

15. The inflatable bone plug as claimed in claim 14 wherein the container is manufactured substantially from a polydimethylsiloxane elastomer and the fluid is carbon dioxide gas.

16. The inflatable bone plug as claimed in claim 15 wherein said container has a generally cylindrical shape which is constructed to expand within the canal in such a manner that, after being injected with a pressurizing amount of said fluid, the length of the pressurized plug running parallel to the central long axis of the canal is at least 2 times its diameter.

17. A bone plug for plugging an open-ended intramedullary canal of a bone to restrict the flow past said plug and into said intramedullary canal beyond said plug of a hardenable bone cement to fix the stem of an artificial joint prosthesis, said bone plug comprising

an expandable container made from an elastomeric material, said container having an exterior wall which, when said container is expanded sealingly engages and conforms to the interior wall structure of said intramedullary canal of a bone,

valve means for receiving injection of a biocompatible fluid under pressure within the interior of said container,

and means for controlling the release of said injected fluid into said intramedullary canal to reduce the pressure within the interior of said container, to a minimum preselected amount, within a predetermined time,

after injection of the pressuring fluid to thereby remove the pressure by said plug against the interior walls of said intramedullary canal surrounding said plug, after the cement has hardened.

18. The bone plug defined in claim 17 in which said container has a generally cylindrical shape and a length, when inflated, about a central longitudinal axis which is at least 2 times its diameter.

19. The bone plug defined in claim 17 wherein said means for controlling the release of fluid comprises a portion of said container wall remote from the side walls and cement being comprised of a material through which said fluid is capable of permeating in a constricted manner.

20. The bone plug defined in claim 17 wherein said container is polydimethylsiloxane elastomer.