Oil and fuel contamination monitoring system

• US 4,701,713 A
• Filed: 12/20/1984
• Issued: 10/20/1987
• Est. Priority Date: 12/20/1984
• Status: Expired due to Fees

• Current Assignee: Combustion Engineering Incorporated (ABB Limited)
• Original Assignee: Combustion Engineering Incorporated (ABB Limited)
• Inventors: Thornton, Lawrence E., Brazant, James F., Eaton, Favre E.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): Mueller, Robert W.
• Application Number:
  US06/683,845
• Time in Patent Office: 1,034 Days
• Field of Search: 324/442, 324/439, 324/441, 204/406
• US Class Current: 324/442
• CPC Class Codes: G01N 27/06 of a liquid involving electrolysis G01N27/26
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30
• CPC Class Codes: G01R 27/22 Measuring resistance of fluids

Abstract

A contamination monitoring system is disclosed wherein a low frequency alternating current signal is applied to a remotely mounted probe in the liquid being monitored for contamination. A fixed resistor located at the probe is electrically in parallel with the resistance of the liquid being monitored. The resistor is isolated from the liquid and allows a signal to be transmitted through an interconnecting cable even though the liquid resistance is very high. A signal is returned to signal processing electronics via the interconnecting cable to a high input impedance amplifier which drives an isolation transformer. The isolated electrical signal induced on the secondary winding of the isolation transformer drives a two stage amplifier circuit the output of which is representative of the amplitude of the isolated electrical signal which in turn is representative of the resistance of a path between the alternating current signal generating means and the high input impedance amplifier that drives the isolation transformer. The representative resistance is applied to three comparator circuits that indicate and alarm the three conditions; (a) an increase in conductivity in a normally nonconductive liquid, (b) an abnormally high conductive condition indicative of a short circuit and (c) unusual increases in nonconductive measurments which would indicate open circuit conditions in the cable.

Claims

1. A contamination monitoring system for detecting and indicating the resistance of a nonconductive fluid near a drain port of an earth grounded conductive reservoir, comprising:

a. means for generating an alternating current signal;

b. probe means adapted to be mounted in a drain port of the reservoir for applying the alternating current signal to the nonconductive fluid, said probe means having

(i) an electrically conductive electrode extending into and electrically insulated from the earth grounded reservoir, the electrode immersed in the nonconductive fluid and having the alternating current signal applied thereto,

(ii) a housing having a fluid passage in fluid communication with the reservoir for passing fluid therefrom,

(iii) closure means in the fluid passage for permitting fluid passage therethrough when opened and preventing fluid passage therethrough when closed, and

(iv) a first resistance electrically in parallel with the path from the alternating current generating means through the nonconductive fluid to earth ground;

c. voltage divider means connected between the signal generating means and signal ground for providing a divided voltage point, comprised of the first resistance in parallel with the probe means, said voltage divider means also having a second resistance in series with the first resistance, a first end of the second resistance connected at the divided voltage point to the first resistor and earth ground and a second end of the second resistor connected to signal ground;

d. voltage detection means connected to the divided voltage point for manifesting a detected voltage signal at the divided voltage point;

e. isolation means for electrically isolating the detected voltage signal from the electrical circuit containing the alternating current signal generating means resulting in an isolated electrical signal indicative of the resistance of a path between the alternating current signal generating means and the divided voltage point;

f. means for evaluating the isolated electrical signal to determine the resistance of a path between the alternating current signal generating means and the divided voltage point, thereby determining the degree of conductive contamination in the nonconductive fluids;

g. means for comparing the path resistance to a predetermined path resistance set point resulting in a compared path resistance signal;

h. means for indicating normal contamination levels when the path resistance is greater than the predetermined path resistance set point; and

i. means for indicating abnormal contamination levels when the path resistance is less than the predetermined path resistance set point.

2. Apparatus as recited in claim 1 further comprising cable means interposed between the alternating current signal generating means and the probe means for conducting the alternating current signal to the probe means and for conducting a voltage signal therefrom back to the divided voltage point whereby the probe means may be remotely mounted.

3. Apparatus as recited in claim 1 wherein the alternating current signal is sinusoidal.

4. Apparatus as recited in claim 1 wherein the frequency of the alternating current signal is less than about 50 hertz.

5. Apparatus as recited in claim 1 wherein the comparing means for comparing the path resistance to the predetermined path resistance set point is an operational amplifier.

6. Apparatus as recited in claim 1 further comprising latch means for maintaining in an energized state one of the indicating means upon the occurrence of the condition initiating indication.

7. A contamination monitoring system for detecting and indicating the resistance of a nonconductive fluid near a drain port of an earth grounded conductive reservoir, comprising:

a. means for generating an alternating current signal;

b. probe means adapted to be mounted in a drain port of the reservoir for applying the alternating current signal to the nonconductive fluid, said probe means having

(i) an electrically conductive electrode extending into and electrically insulated from the earth grounded reservoir, the electrode immersed in the nonconductive fluid and having the alternating current signal applied thereto,

(ii) a housing having a fluid passage in fluid communication with the reservoir for passing fluid therefrom,

(iii) closure means in the fluid passage for permitting fluid passage therethrough when opened and preventing fluid passage therethrough when closed, and

(iv) a first resistance electrically in parallel with the path from the alternating current generating means through the nonconductive fluid to earth ground;

c. voltage divider means connected between the signal generating means and signal ground for providing a divided voltage point, comprised of the first resistance in parallel with the probe means, said voltage divider means also having a second resistance in series with the first resistance, a first end of the second resistance connected at the divided voltage point to the first resistor and earth ground and a second end of the second resistor connected to signal ground;

d. voltage detection means connected to the divided voltage point for manifesting a detected voltage signal at the divided voltage point;

e. isolation means for electrically isolating the detected voltage signal from the electrical circuit containing the alternating current signal generating means resulting in an isolated electrical signal indicative of the resistance of a path between the alternating current signal generating means and the divided voltage point;

f. means for comparing the isolated electrical signal to a predetermined path resistance set point, the comparing means having a first input port for receiving the isolated electrical signal, a second input port for receiving the predetermined path resistance set point and an output port at which a compared path resistance signal is presented; and

g. means for responsive to the compared path resistance signal for indicating that the resistance of a path between the alternating current generating means and the divided voltage point is less than the predetermined path resistance set point upon the isolated electrical signal increasing to be greater than the predetermined path resistance set point.

8. Apparatus as recited in claim 7 further comprising cable means interposed between the alternating current signal generating means and the probe means for conducting the alternating current signal to the probe means and for conducting a voltage signal therefrom back to the divided voltage point whereby the probe means may be remotely mounted.

9. Apparatus as recited in claim 7 wherein comparing means for comparing the isolated electrical signal to a predetermined path resistance set point is an operational amplifier.

10. Apparatus as recited in claim 7 further comprising latch means for maintaining in an energized state the indicating means upon the occurrence of the condition initiating indication.

11. A contamination monitoring system for detecting and indicating the resistance of a nonconductive fluid near a drain port of an earth grounded conductive reservoir, comprising:

a. means for generating an alternating current signal;

b. probe means adapted to be mounted in a drain port of the reservoir for applying the alternating current signal to the nonconductive fluid, said probe means having

(i) an electrically conductive electrode extending into and electrically insulated from the earth grounded reservoir, the electrode immersed in the nonconductive fluid and having the alternating current signal applied thereto,

(ii) a housing having a fluid passage in fluid communication with the reservoir for passing fluid therefrom,

(iii) closure means in the fluid passage for permitting fluid passage therethrough when opened and preventing fluid passage therethrough when closed, and

(iv) a first resistance electrically in parallel with the path from the alternating current generating means through the nonconductive fluid to earth ground;

c. voltage divider means connected between the signal generating means and signal ground for providing a divided voltage point, comprised of the first resistance in parallel with the probe means, said voltage divider means also having a second resistance in series with the first resistance, a first end of the second resistance connected at the divided voltage point to the first resistor and earth ground and a second end of the second resistor connected to signal ground;

d. voltage detection means connected to the divided voltage point for manifesting a detected voltage signal at the divided voltage point;

e. isolation means for electrically isolating the detected voltage signal from the electrical circuit containing the alternating current signal generating means resulting in an isolated electrical signal indicative of the resistance of a path between the alternating current signal generating means and the divided voltage point;

f. means for comparing the isolated electrical signal to a first predetermined path resistance set point, the comparing means having a first input port for receiving the isolated electrical signal, a second input port for receiving a first predetermined path resistance set point and an output port at which the first compared resistance signal is presented;

g. means responsive to the first compared path resistance signal for indicating that the resistance of a path between the alternating current signal generating means and the divided voltage point is less than the first predetermined path resistance set point upon the isolated electrical signal increasing to be greater than the first predetermined path resistance set point;

h. means for comparing the isolated electrical signal to a second predetermined path resistance set point, the comparing means having a first input port for receiving the isolated electrical signal, a second input port for receiving a second predetermined path resistance set point, the second predetermined path resistance set point, the second predetermined path resistance set point being greater than the first predetermined path resistance set point, and an output port at which a second compared path resistance signal is presented; and

i. means responsive to the second compared path resistance signal for indicating that the resistance of a path between the alternating current signal generating means and the divided voltage point is greater than the second predetermined path resistance set point upon the isolated electrical signal decreasing to be less than the second predetermined path resistance set point.

12. Apparatus as recited in claim 11 further comprising cable means interposed between the alternating current signal generating means and the probe means for conducting the alternating current signal to the probe means and for conducting a voltage signal therefrom back to the divided voltage point whereby the probe means may be remotely mounted.

13. Apparatus as recited in claim 11 wherein the comparing means for comparing the isolated electrical signal to a predetermined parallel path resistance set point is an operational amplifier.

14. Apparatus as recited in claim 11 further comprising latch means for maintaining in an energized state one of the indicating means upon the occurrence of the condition initiating indication.

15. Apparatus as recited in claim 11 further comprising oscillator means for periodically turning on then off an indicating means upon the occurrence of the condition initiating indication.

16. Apparatus as recited in claim 11 wherein the isolation means is a transformer having the detected voltage applied to the primary winding thereof thereby inducing the isolated electrical signal on the inductively coupled secondary winding thereof.

17. Apparatus as recited in claim 11 wherein the voltage detection means is an operational amplifier having a high input impedance that provides an operational amplifier output that is the detected voltage signal.

18. Apparatus as recited in claim 11 wherein the ratio of magnitudes of the first resistance to the second resistance is 10 to 1.

19. Apparatus as recited in claim 11 wherein a predetermined path resistance set point is adjustable.

20. Apparatus for detecting and indicating that a level of a conductive contaminant has reached a predetermined level near the drain port of a grounded conductive reservoir containing in its interior a nonconductive fluid, comprising:

(a) means for generating an alternating current signal;

(b) probe means extending into and electrically insulated from the earth grounded reservoir having the alternating current signal applied thereto, said probe means having a housing having a fluid passage in fluid communication with the reservoir for passing fluid therefrom, said probe means having a closure means in the fluid passage for permitting fluid passage therethrough when opened and preventing fluid passage therethrough when closed, said probe means adapted to be mounted in the drain port of the reservoir to detect that the level of contaminant has reached the level of the probe means;

(c) voltage divider means connected between the signal generating means and signal ground, having a first resistance connected between the signal generating means and earth ground such that the first resistance is in parallel with the probe means and having a second resistance in series with the first resistance, a first end of the second resistance connected at a divided voltage point to the first resistor and earth ground and a second end of the second resistor connected to signal ground;

(d) voltage detection means connected to the divided voltage point to manifest the voltage signal at the divided voltage point;

(e) isolation means for electrically isolating the detected voltage signal at the divided voltage point from the electrical circuit containing the alternating current signal generating means resulting in an isolated electrical signal indicative of the resistance of a path between the alternating current signal means and the divided voltage point;

(f) means for comparing the isolated electrical signal to a first predetermined path resistance set point, the comparing means having a first input port for receiving the isolated electrical signal, a second input port for receiving a first predetermined path resistance set point and an output portat which a first compared path resistance signal is presented;

(g) means responsive to the first compared path resistance signal for indicating that the resistance of a path between the probe means and the vessel is less than the first predetermined path resistance upon the isolated electrical signal decreasing to be less than the first predetermined path resistance set point;

(h) means for comparing the isolated electrical signal to a second predetermined path resistance set point, the comparing means having a first input port for receiving the isolated electrical signal, a second input port for receiving a second predetermined path resistance set point, the second predetermined path resistance set point being less than the first predetermined path resistance set point, and an output port at which a second compared path resistance signal is presented;

(i) means responsive to the second compared path resistance signal for indicating that the resistance of a path between the probe means and the vessel is less than the second predetermined path resistance upon the isolated electrical signal decreasing to be less than the second predetermined path resistance set point;

(j) means for comparing the isolated electrical signal to a third predetermined path resistance set point, the comparing means having a first input port for receiving the isolated electrical signal, a second input port for receiving the third predetermined path resistance set point, the third predetermined path resistance set point being greater than the first predetermined path resistance set point, and an output port at which a third compared path resistance signal is presented; and

(k) means responsive to the third compared path resistance signal for indicating that the resistance of a path between the alternating current signal generating means and the divided voltage point is less than the third resistance set point upon the isolated electrical signal increasing to be greater than the third predetermined path resistance set point.

21. Apparatus as recited in claim 20 further comprising cable means interposed between the alternating current signal generating means and the probe means for conducting the alternating current signal to the probe means and for conducting the voltage signal therefrom back to the divided voltage point, whereby the probe means may be remotely mounted.

22. Apparatus as recited in claim 20 wherein the comparing means for comparing the isolated electrical signal to a predetermined path resistance set point is an operational amplifier.

23. Apparatus as recited in claim 20 further comprising latch means for maintaining in an energized state one of the indicating means upon the occurrence of the condition initiating indication.

24. Apparatus as recited in claim 20 further comprising oscillator means for periodically turning on then off and indicating means upon the occurrence of the condition initiating indication.

25. Apparatus as recited in claim 20 wherein the isolation means is a transformer having the detected voltage applied to the primary winding thereof thereby inducing the isolated electrical signal on the inductively coupled secondary winding thereof.

26. Apparatus as recited in claim 20 wherein the voltage detection means is an operational amplifier having a high input impedance that provides an operational amplifier output that is the detected voltage signal.

27. Apparatus as recited in claim 20 wherein the ratio of magnitudes of the first resistance to the second resistance is 10 to 1.

28. Apparatus as recited in claim 20 wherein one of the predetermined path resistance set points is adjustable.