Aerosol dispenser

• US 4,702,418 A
• Filed: 09/09/1985
• Issued: 10/27/1987
• Est. Priority Date: 09/09/1985
• Status: Expired due to Fees

• Current Assignee: Piezo Electric Products Incorporated
• Original Assignee: Piezo Electric Products Incorporated
• Inventors: Carter, Robert E., Murphy, Donald R.
• Primary Examiner(s): Kashnikow, Andres
• Assistant Examiner(s): Weldon, Kevin Patrick
• Application Number:
  US06/773,677
• Time in Patent Office: 778 Days
• Field of Search: 239/4, 239/101, 239/102.2, 239/542, 239/596, 239/594, 239/102, 239/63, 239/68, 346/140 R, 431/1, 261/48, 310/328, 417/322
• US Class Current: 239/101
• CPC Class Codes: A61L 9/14 using sprayed or atomised substances including air-liquid contact processes
• CPC Class Codes: B05B 17/0607 generated by electrical means, e.g. piezoelectric transducers
• CPC Class Codes: B05B 17/0638 spray being produced by discharging the liquid or other fluent material through a plate comprising a plurality of orifices

Abstract

An aerosol dispenser including a nozzle chamber for holding fluid to be dispensed and a diaphragm forming at least a portion of the chamber and having an aerosol dispensing nozzle disposed therein. The chamber includes a nozzle region proximate the nozzle and a larger reservoir region interconnected to the nozzle region. There is a restrictive passage for introducing fluid from the reservoir region to the nozzle region and restricting backflow from the nozzle region to the reservoir region. A driver, typically a piezoelectric bender, is provided to drive fluid from the reservoir region to the nozzle region and from the nozzle region through the nozzle to create an aerosol spray.

Claims

1. A piezoelectric aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and a diaphragm forming at least a portion of said chamber and having an aerosol dispensing nozzle disposed therein, said chamber including a nozzle region proximate said nozzle and a larger reservoir region interconnected to said nozzle region;

backflow restrictive means for introducing fluid from said reservoir region to said nozzle region and restricting backflow from said nozzle region to said reservoir region, said backflow restrictive means formed in part by said diaphragm; and

means, including piezoelectric bender means, for driving fluid from said reservoir to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray.

2. The aerosol dispenser of claim 1 in which said reservoir region surrounds said nozzle region of said chamber.

3. The dispenser of claim 1 in which said bender means forms at least a portion of said chamber.

4. The aerosol dispenser of claim 1 in which said diaphragm has a convex portion which includes said nozzle and forms at least a part of said nozzle region.

5. The dispenser of claim 4 in which said nozzle is generally centrally located in said convex portion.

6. The aerosol dispenser of claim 1 in which said diaphragm further includes a concave section within which said nozzle is centrally located.

7. The dispenser of claim 6 in which said concave diaphragm section includes a central convex portion which includes said nozzle and forms at least a part of said nozzle region.

8. The dispenser of claim 6 further including a flexible element interposed between said diaphragm and said bender means and dividing said reservoir region into first and second portions and means for transmitting bender deflection to flex said flexible element and pressurize said fluid in said nozzle region of said nozzle chamber.

9. The dispenser of claim 8 in which said means for transmitting includes fluid in said first reservoir portion disposed between said bender means and said flexible element and being pressurized by said bender deflection to flex said flexible element.

10. The dispenser of claim 8 in which said means for transmitting includes an actuator member extending between and attached to at least one of said bender means and said flexible element and being responsive to bender deflection for flexing said flexible element.

11. The dispenser of claim 8 in which said flexible element is perforated so that said first and second portions of said reservoir region communicate with each other.

12. The dispenser of claim 6 in which said chamber includes a flexible wall portion, connected to said diaphragm, responsive to deflection of said bender means for flexing to pressurize said fluid in said nozzle region of said nozzle chamber.

13. The dispenser of claim 12 in which said diaphragm and said flexible wall portion are integrally connected.

14. The dispenser of claim 1 in which said diaphragm includes a concave section having a substantially flat bottom in which said nozzle is disposed.

15. The dispenser of claim 1 in which said means for driving further includes a pressurizing member attached at one end to said bender means the opposite end being proximate to said nozzle, said nozzle region of said chamber being located between the opposite end of said pressurizing member and said nozzle.

16. The dispenser of claim 15 in which the opposite end of said pressurizing member includes a recessed region forming at least a part of the nozzle region of said chamber.

17. The dispenser of claim 15 in which said diaphragm is substantially flat.

18. The dispenser of claim 1 in which said bender means includes a ceramic acoustic tone transducer.

19. The dispenser of claim 1 in which said nozzle is generally conically shaped.

20. The dispenser of claim 1 in which said nozzle is substantially flat.

21. The dispenser of claim 1 further including a storage chamber for holding fluid to be dispensed and channel means connecting said storage chamber and said reservoir region of said nozzle chamber.

22. The dispenser of claim 1 in which said nozzle region of said nozzle chamber is no larger than 0.1 cubic centimeter.

23. The dispenser of claim 1 further including means for controlling the operation of said bender means.

24. The dispenser of claim 23 in which said means for controlling includes timer means for operating said bender means at predetermined times.

25. The dispenser of claim 23 in which said means for controlling includes sensor means for sensing a predetermined physical parameter and means responsive to said sensor means for operating said bender means when said predetermined physical parameter is sensed.

26. The dispenser of claim 1 further including means for detecting that the fluid in said nozzle chamber has dropped below a predetermined level and means, responsive to said means for sensing, for indicating that the fluid level has dropped below said predetermined level.

27. The dispenser of claim 26 in which said means for detecting includes a pair of electrodes for sensing the presence of said fluid between them.

28. A piezoelectric aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and a generally concave diaphragm forming at least a portion of said chamber and having a central convex portion with an aerosol forming nozzle disposed therein, said convex portion forming a nozzle region in said chamber, said nozzle chamber further including a larger reservoir region interconnected with said nozzle region;

backflow restrictive means for introducing fluid from said reservoir region to said nozzle region, said backflow restrictive means formed is part by said diaphragm; and

means, including piezoelectric bender means, for driving fluid from said reservoir region to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray, said backflow restrictive means being responsive to flexing of said bender means for narrowing the passage connecting said nozzle region and said reservoir region to restrict backflow from said nozzle region to said reservoir region.

29. A piezoelectric aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and a generally concave diaphragm forming at least a portion of said chamber and having a central convex portion with an aerosol forming nozzle disposed therein, said convex portion forming a nozzle region in said chamber, said chamber further including a larger reservoir region interconnected with said nozzle region;

backflow restrictive means for introducing fluid from said reservoir region to said nozzle region, said backflow restrictive means formed in part by said diaphragm;

means, including piezoelectric bender means, for driving fluid from said reservoir region to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray, said backflow restrictive means being responsive to flexing of said bender means for narrowing the passage connecting said nozzle region and said reservoir region to restrict backflow from said nozzle region to said reservoir region;

a flexible member interposed between said diaphragm and said bender means; and

means for transmitting bender deflection to flex said flexible member and pressurize said fluid in said nozzle region.

30. A piezeoelectric aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and a generally concave diaphragm forming at least a portion of said chamber and having a central convex portion with an aerosol forming nozzle disposed therein, said convex portion forming a nozzle region in said chamber, said nozzle chamber further including a larger reservoir region interconnected with said nozzle region and a flexible wall portion connected to said diaphragm;

backflow restrictive means for introducing fluid from said reservoir region to said nozzle region, said backflow restrictive means formed in part by said diaphragm; and

means, including piezeoelectric bender means, for driving fluid from said reservoir region to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray said flexible wall portion being responsive to deflection of said bender means for flexing to pressurize said fluid in said nozzle region of said chamber, and said backflow restrictive means being responsive to flexing of said bender means for narrowing the passage connecting said nozzle region and said reservoir region to restrict backflow from said nozzle region to said reservoir region.

31. A piezoelectric aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and a generally concave diaphragm forming at least a portion of said chamber and including a substantially flat central region with an aerosol dispensing nozzle disposed therein, said chamber including a nozzle region and a larger reservoir region interconnected to said nozzle region;

backflow restrictive means for introducing fluid from said reservoir region to said nozzle region, said backflow restrictive means formed in part by said diaphragm; and

means, including piezeoelectric bender means which forms at least a portion of the wall of said chamber, for driving fluid from said reservoir region to said nozzle region and from nozzle region through said nozzle to create an aerosol spray, said backflow restrictive means being responsive to flexing of said bender means for narrowing the passage connecting said nozzle region and said reservoir region to restrict backflow from said nozzle region to said reservoir region.

32. A piezoelectric aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and a substantially flat diaphragm forming at least a portion of said chamber and having an aerosol dispensing nozzle disposed therein;

said chamber including a nozzle region and a larger reservoir region interconnected with said nozzle region;

backflow restrictive means for introducing fluid from said reservoir region to said nozzle region, said backflow restrictive means formed in part by said diaphragm; and

means for driving fluid from said reservoir region to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray, including piezoelectric bender means and a pressurizing member attached at one end to said bender means, the opposite end being proximate said nozzle, said nozzle region being located between the opposite end of said pressurizing member and said nozzle, and said backflow restrictive means being responsive to flexing of said bender means for narrowing the passage connecting said nozzle region and said reservoir region to restrict backflow from said nozzle region to said reservoir region.

33. An aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and a diaphragm forming at least a portion of said chamber and having an aerosol dispensing nozzle disposed therein, said chamber including a nozzle region proximate said nozzle and a larger reservoir region interconnected to said nozzle region;

backflow restrictive means for introducing fluid from said reservoir region to said nozzle region and restricting backflow from said nozzle region to said reservoir region, said backflow restrictive means formed in part by said diaphragm; and

means for driving fluid from said reservoir region to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray.

34. The dispenser of claim 33 in which said means for driving includes piezoelectric driver means.

35. The dispenser of claim 34 in which said piezoelectric driver means includes piezoelectric bender means.

36. The dispenser of claim 33 in which said reservoir region surrounds said nozzle region of said chamber.

37. The dispenser of claim 33 in which said diaphragm has a convex portion which includes said nozzle and forms at least a part of said nozzle region.

38. The dispenser of claim 37 in which said nozzle is generally centrally located in said convex portion.

39. The dispenser of claim 33 in which said diaphragm further includes a concave section within which said nozzle is centrally located.

40. The dispenser of claim 39 in which said concave diaphragm section includes a central convex portion which includes said nozzle and forms at least a part of said nozzle region.

41. The dispenser of claim 33 in which said nozzle region of said nozzle chamber is no larger than 0.1 cubic centimeter.

42. The dispenser of claim 37 in which said nozzle is generally conically shaped.

43. The dispenser of claim 33 in which said nozzle is substantially flat.

44. A piezoelectric aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and a diaphragm forming at least a portion of said chamber and having an aerosol dispensing nozzle disposed therein, said chamber including a nozzle region proximate said nozzle and a larger reservoir region interconnected to said nozzle region,

backflow restrictive means for introducing fluid from said reservoir region to said nozzle region, said backflow restrictive means formed in part by said diaphragm; and

means, including piezeoelectric bender means, for driving fluid from said reservoir region to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray, said backflow restrictive means being responsive to flexing of said bender means for narrowing the passage connecting said nozzle region and said reservoir region to restrict backflow from said nozzle region to said reservoir region.

45. A piezoelectric aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and a diaphragm forming at a portion of said chamber and having an aerosol dispensing nozzle disposed therein, said chamber including a nozzle region proximate said nozzle and a larger reservoir region interconnected to said nozzle region;

backflow restrictive means for introducing fluid from said reservoir region to said nozzle region, said backflow restrictive means formed in part by said diaphragm; and

means for driving fluid from said reservoir region to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray, said backflow restrictive means being responsive to said means for driving for constricting the passage connecting said nozzle region and said reservoir region to restrict backflow from said nozzle region to said reservoir region.

46. A piezoelectric aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and diaphragm forming at least a portion of said chamber and having an aerosol dispensing nozzle disposed therein, said diaphragm further including a concave section within which said nozzle is centrally located, said chamber including a nozzle region proximate said nozzle and a larger reservoir region interconnected to said nozzle region;

backflow restrictive means, formed between the bottom of the concave section of said diaphragm and said bender means, for introducing fluid from said reservoir region to said nozzle region and restricting backflow from said nozzle region to said reservoir region; and

means, including piezoelectric bender means, for driving fluid from said reservoir region to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray.

47. A piezoelectric aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and diaphragm forming at least a portion of said chamber and having an aerosol dispensing nozzle disposed therein, said diaphragm further including a concave section within which said nozzle is centrally located, said chamber including a nozzle region proximate said nozzle and a larger reservoir region interconnected to said nozzle region;

means, including piezoelectric bender means, for driving fluid from said reservoir region to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray;

a flexible element interposed between said diaphragm and said bender means and dividing said reservoir region into first and second portions and means for transmitting bender deflection to flex said flexible element and pressurize said fluid in said nozzle region of said nozzle chamber; and

restrictive passage means, formed between said flexible element and the bottom of the concave section of said diaphragm, for introducing fluid from said reservoir region to sasid nozzle region and restricting backflow from said nozzle region to said reservoir region.

48. A piezoelectric aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and a diaphragm forming at least a portion of said chamber and having an aerosol dispensing nozzle disposed therein, said diaphragm further including a concave section within which said nozzle is centrally located, said chamber including a nozzle region proximate said nozzle and a larger reservoir region interconnected to said nozzle region;

means, including piezoelectric bender means, for driving fluid from said reservoir region to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray;

a flexible wall portion, included in said nozzle chamber and connected to said diaphragm, said wall portion responsive to deflection of said bender means for flexing to pressurize said fluid in said nozzle region of said nozzle chamber; and

backflow restrictive means, formed between said flexible wall portion and the bottom of said concave portion of said diaphragm, for introducing fluid from said reservoir region to said nozzle region and restricting backflow from said nozzle region to said reservoir region.

49. A piezoelectric aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and a diaphragm forming at least a portion of said chamber and having an aerosol dispensing nozzle disposed therein, said chamber including a nozzle region proximate said nozzle and a larger reservoir region interconnected to said nozzle region;

means, including piezoelectric bender means, for driving fluid from said reservoir to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray, said means for driving further including a pressurizing member attached at one end to said bender means, the opposite end being proximate to said nozzle, said nozzle region of said chamber being located between the opposite end of said pressure member and said nozzle; and

backflow restrictive means, formed between the opposite end of said pressurizing member and said diaphragm, for introducing fluid from said reservoir region to said nozzle region and restricting backflow from said nozzle region to said reservoir region.

50. An aerosol dispenser comprising:

a nozzle chamber for holding a fluid to be dispensed and a diaphragm forming at least a portion of said chamber and having an aerosol dispensing nozzle disposed therein;

said diaphragm further including a concave section within which said nozzle is centrally located, said chamber including a nozzle region proximate said nozzle and a larger reservoir region interconnected to said nozzle region;

means for driving fluid from said reservoir region to said nozzle region and from said nozzle region through said nozzle to create an aerosol spray; and

backflow restrictive means, formed between the bottom of the concave section of said diaphragm and said means for driving, for introducing fluid from said reservoir region to said nozzle region and restricting backflow from said nozzle region to said reservoir region.