Playback system grinding robot

• US 4,706,004 A
• Filed: 12/04/1984
• Issued: 11/10/1987
• Est. Priority Date: 12/10/1983
• Status: Expired due to Fees

• Current Assignee: AIDA Engineering Limited
• Original Assignee: AIDA Engineering Limited
• Inventors: Komatsu, Isamu, Serizawa, Kenkichi
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Keane, Patrick C.
• Application Number:
  US06/678,152
• Time in Patent Office: 1,071 Days
• Field of Search: 901/4, 901/15, 901/17, 901/28, 901/41, 364/474, 364/475, 364/513, 318/568, 318/567, 318/579, 318/570, 318/572, 318/574
• US Class Current: 318/568.14
• CPC Class Codes: B24B 17/10 involving electrical transmission means only, e.g. controlled by magnetic tape
• CPC Class Codes: B24B 27/00 Other grinding machines or devices
• CPC Class Codes: B24B 27/04 Grinding machines or devices in which the grinding tool is supported on a swinging arm
• CPC Class Codes: B24B 51/00 Arrangements for automatic control of a series of individual steps in grinding a workpiece if applicable to other machine tools, G05B takes precedence
• CPC Class Codes: B25J 9/042 comprising an articulated arm
• CPC Class Codes: B25J 9/044 with forearm providing vertical linear movement
• CPC Class Codes: B25J 9/106 with articulated links
• CPC Class Codes: G05B 19/423 Teaching successive positions by walk-through, i.e. the tool head or end effector being grasped and guided directly, with or without servo-assistance, to follow a path
• CPC Class Codes: G05B 2219/35354 Polar coordinates, turntable
• CPC Class Codes: G05B 2219/36043 Correction or modification of program
• CPC Class Codes: G05B 2219/36471 Recording speed different from playback speed
• CPC Class Codes: G05B 2219/49381 Raster, line servo, area machining, cutting, facing
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y10S 700/90 Special robot structural element

Abstract

A playback system grinding robot is disclosed which includes a No. 2 arm attached for ocillation to the head of a No. 1 arm turning around a main axis, a drive arm arranged adjacent to the No. 1 arm so as to drive the No. 2 arm, and abrasive tool attached to the No. 2 arm head axis and pressed perpendicularly downward by a fluid cylinder to be freely turnable in different directions, and possessed of a dual degree-of-freedom of control in the polar coordinate system. A positional data generator for indicating a horizontal movement position of the abrasive tool is also provided as is a memory to store directional data together with positional data in the memory at the time of "teaching", especially to input turnback point data on the tool traveling locus exactly into the memory in accordance with a change of the directional data. A control device is included for decelerating the tool motion when the directional data are changed at the time of "playback work" and determines proper speed of the abrasive tool by using the directional data jointly with a variation in volume of the positional data. The control device also causes the abrasive tool to move in a zigzag manner, as well as a random manner on its route, thereby ensuring a manufacture of the polished products free from sharp differences in apparent surface finish between work areas and other areas.

Claims

1. A playback system grinding robot for controlling the movement of an abrasive tool in a horizontal plane and for grinding the surface of a workpiece to be ground, and having a dual degree-of-freedom of control in a polar coordinate system, comprising in combination:

a support means including a main vertical rotary axis and a secondary vertical axis;

a first arm having a first end and a second end, said first arm being supported rotatably about said main axis at said first end by said support means;

said first arm having a head at said second end;

a second arm having a first end and a second end, said second arm being pivotably attached to said head of said first arm at said first end of said second arm;

said second arm being pivotable about a vertical axis;

a third arm having a first end thereof connected for rotation with a revolution shaft, and a linkage means connected between an intermediate portion of said second arm and a second end of said third arm, for driving said second arm;

said revolution shaft about which said third arm rotates having an axis of rotation which is vertically disposed, said revolution shaft being disposed adjacent to and having its axis parallel with said main vertical rotary axis;

said second end of said second arm having a head;

said head of said second arm having a vertical axis;

an abrasive tool connected to said head axis of said second arm so as to be freely turnable to different directions;

a holder mounted rotatably and vertically movably at said head end of said second arm and projecting downwardly for a predetermined length from a lower surface of said second arm, said holder having said abrasive tool fixed thereto at a lower end of said holder;

an air cylinder disposed on an upper surface of said head end of said second arm and biasing said holder downwardly by a piston rod;

a first servomotor for turning said first arm around said main axis;

a second servomotor for rotating said revolution shaft and turning said second arm;

a positional data generating means for generating positional data indicating a horizontal movement position of said abrasive tool;

a memory means for storing said positional data;

said positional data generating means including a first rotary encoder for detecting a turning angle of said first arm and a second rotary encoder for detecting a rotating angle of said revolution shaft;

whereby a direct teaching to said memory means occurs by manually moving said holder attached with said abrasive tool along the locus to be travelled, on the surface of the workpiece, thereby taking in angle pulses from said first and second rotary encoders and sequentially counting and storing the positional data of the abrasive tool on the horizontal plane;

a playback means for playing back said positional data to control movement of said abrasive tool;

and a robot control circuit for generating the angle pulses corresponding to said positional data so as to drive said first and second servomotors and conducting an automatic playback grinding operation on the taught locus.

2. The playback system grinding robot according to claim 1, further comprising:

a means for generating directional data to indicate a horizontal movement direction of said abrasive tool;

a sampling clock producing a sampling clock signal having a specified period;

a means for storing said directional data along with said positional data according to said specified period of said sampling clock signal;

means for determining a variation volume of said stored positional data and said directional data;

a playback speed deciding means;

a playback speed determined on the basis of said variation volume of said stored positional data and said directional data.

3. The playback system robot according to claim 1, further comprising:

a means for generating a corrective direction-indicating flag;

said corrective direction-indicating flag for changing a correction status sequentially repetitively in order of plus correction, zero ("0") correction, minus correction, and so on in superposition to said positional data generating means for indicating horizontal movement position of the abrasive tool, and to the memory means for storing positional data;

a correction data register for storing correction data in advance to correct said positional data;

zigzag status data created by a means for generating zigzag status data;

a fiducial locus; and

an abrasive tool travelling locus controlled to take a random and zigzag route as against a fiducial locus indicated by the stored positional data in accordance with the positional data corrected in such a way as "0"→

"α

"→

"0" by using said correction data stored in said corrected data register jointly with the zigzag status data shown by said corrective direction indicating flag.