Dilatation catheter

• US 4,706,670 A
• Filed: 11/26/1985
• Issued: 11/17/1987
• Est. Priority Date: 11/26/1985
• Status: Expired due to Term

• Current Assignee: Meadox Medicals, Inc. (Boston Scientific Corporation)
• Original Assignee: Meadox Surgimed A/S
• Inventors: Andersen, Erik, Leoni, Gianni
• Primary Examiner(s): Thaler, Michael H.
• Application Number:
  US06/801,715
• Time in Patent Office: 721 Days
• Field of Search: 128/344, 128/325, 128/348.1, 128/341, 604/96, 604/97, 604/98, 604/99, 604/100, 604/103, 604/104, 604/282
• US Class Current: 606/195
• CPC Class Codes: A61L 29/06 obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: A61M 2025/1075 having a balloon composed of several layers, e.g. by coating or embedding
• CPC Class Codes: A61M 2025/1079 having radio-opaque markers in the region of the balloon
• CPC Class Codes: A61M 2025/1086 having a special balloon surface topography, e.g. pores, protuberances, spikes or grooves
• CPC Class Codes: A61M 25/0053 having a variable stiffness along the longitudinal axis, e.g. by varying the pitch of the coil or braid
• CPC Class Codes: A61M 25/104 used for angioplasty
• CPC Class Codes: C08L 77/02 Polyamides derived from omega-amino carboxylic acids or from lactams thereof C08L77/10 takes precedence

Abstract

A balloon catheter for use in angioplasty and the like includes a shaft made of an elastomeric tube reinforced with longitudinally inelastic filaments. In the distal balloon portion of the unpressurized shaft, the filaments lie at an angle which is less than a predetermined critical angle. In the adjacent movable portion of the shaft, the filaments lie at an angle which is greater than the critical angle. When the shaft is pressurized, the balloon portion expands in diameter and the balloon portion contracts in diameter until the filaments in each portion lie at the critical angle. At the same time, the length of the movable portion increases so as to offset the reduction in length of the balloon portion.

Claims

1. A dilatation catheter having a balloon portion which expands when the catheter is pressurized, the catheter comprising:

a shaft of elastomeric material having a longitudinal axis, said elastomeric material reinforced with filaments which lie at an angle relative to the axis of the shaft, including a movable portion and a balloon portion,

the movable portion having filaments which lie at an angle which is greater than a predetermined critical angle relative to the axis of the shaft, the critical angle being the angle at which expansion of the shaft stops when pressurized internally, the movable portion increasing in length when the catheter is pressurized,

the balloon portion of the shaft being capable when internally pressurized of expansion in diameter to provide a balloon, the filaments of the balloon portion lying at an angle which is less than the critical angle, whereby, when the balloon portion is expanded under pressure, expansion of the balloon stops when the filaments lie at the critical angle,

the increase in length of the movable portion corresponding substantially to a decrease in length of the balloon portion when the catheter is pressurized so that the location of the balloon portion remains substantially at the position prior to expansion.

2. The dilatation catheter of claim 1 in which the shaft further comprises:

an immovable portion in which the filaments lie at the critical angle, the length of the immovable portion remaining constant when the catheter is pressurized.

3. The dilatation catheter of claim 2, in which the balloon portin is at the distal end of the shaft, the movable portion lies adjacent thereto, and the remainder of the shaft comprises the immovable portion.

4. The dilatation catheter of claim 2 in which the diameter of the unpressurized shaft is substantially uniform along the full length.

5. The dilatation catheter of claim 2 in which the shaft is formed of biologically compatible elastic coating means on the filaments of the balloon portion.

6. The dilatation cather of claim 5 in which the filaments comprise nylon.

7. The dilatation catheter of claim 2 in which the filaments of the shaft comprise a tubular braid.

8. The dilatation catheter of claim 2, wherein the filaments of the shaft comprise fibers lying in helicies.

9. The dilatation catheter of claim 1 in which the length of the balloon portion decreases when the catheter is pressurized and the resulting decrease in length is offset, at least in part, by an increase in length of the movable portion.

10. The dilatation catheter of claim 9 in which the decrease in length of the balloon portion of the catheter is offset by the increase in length of the movable portion of the catheter, whereby the position of the balloon portion does not change when the balloon is expanded.

11. The dilatation catheter of claim 1, in which the balloon portion is formed at the distal end of the shaft and the movable portion lies adjacent thereto.

12. The dilatation catheter of claim 1 further including:

inner tube means coaxially disposed inside the shaft, the inner tube means sealed to the distal end of the shaft to provide an annular space for receiving fluid under pressure between the shaft and the inner tube means.

13. The dilatation catheter of claim 12 further including:

connector means to which the inner tube means and the shaft are sealed, the connector maintaining the inner tube means and the shaft in coaxial relationship; and

passageway means in the connector means for passing fluid under pressure into the space between the inner tube means and the shaft.

14. The dilatation catheter of claim 12 in which the distal end of the balloon portion of the shaft is fixed to the distal end of the inner tube means.

15. The dilatation catheter of claim 12 in which the inner tube means comprises an elongated axial passageway for use in threading the catheter onto a guide wire.

16. The dilatation catheter of claim 12 in which the diameter of the unpressurized shaft is substantially uniform along the full length.

17. The dilitation catheter of claim 12 in which, when pressurized, the reduced diameter of the movable portion of the shaft remains greater than the diameter of the inner tube means so as to permit the passage of fluid under pressure into and out of the balloon portion.

18. The dilatation catheter of claim 12 in which the filaments comprise nylon, the inner tube means comprises polytetrafluoroethylene, and in which the filamentary material is embedded in polyeurethane.

19. The dilatation catheter of claim 1 in which the diameter of the unpressurized shaft is substantially uniform along the full length.

20. The dilatation catheter of claim 1 in which the shaft is formed of biologically compatible elastic coating means on the filaments of the balloon portion.

21. The dilatation catheter of claim 20 in which the filaments comprise nylon.

22. The dilatation catheter of claim 1 in which the filaments of the shaft comprise a tubular braid.

23. The dilatation catheter of claim 1, further including a guide wire disposed within the shaft with the distal end of the balloon portion fixed to the guide wire in the distal region thereof.

24. The dilatation catheter of claim 1, wherein the filaments of the shaft comprise fibers lying in helicies.

25. A balloon catheter assembly for introduction into a blood vessel, comprising:

an inner tube having a longitudinal axis;

an outer tube in coaxial relation to the inner tube;

the inner diameter of the outer tube being larger than the outer diameter of the inner tube so that the two tubes are axially displaceable with respect to each other and form an annular space between the tubes, and the distal end of the inner tube extending beyond the distal end of the outer tube with the distal end of the outer tube sealed to the inner tube;

the outer tube formed of an elastomeric material reinforced by filamentary material which lie at an angle relative to the axis of the tubes and having at least an inflatable balloon portion and and elongation portion;

the filamentary material in the balloon portion lying at an angle which is less than the critical angle relative to the axis, the critical angle being the angle at which expansion of the tubes stops when pressurized internally, so that when fluid is introduced under pressure into the annular space between the tubes, the balloon portions expands in diameter until the filamentary material is extended at the critical angle; and

the filamentary material in the elongation portion lying at an angle greater than the critical angle so that the elongation portion expands in length in response to the pressure of the fluid;

whereby a balloon forms with the increase in length of the elongation portion corresponding substantially to the decrease in length of the balloon portion when the catheter is pressurized so that the location of the balloon portion remains substantially at the position before expansion.

26. The dilatation catheter of claim 25, further including a guide wire disposed within the shaft with the distal end of the balloon portion fixed to the guide wire in the distal region thereof.

27. The dilatation catheter of claim 25, wherein the filaments of the shaft comprise fibers lying in helicies.

28. A balloon catheter assembly for introduction into a blood vessel, comprising:

a catheter guide wire having a distal end and a proximal end; and

a catheter shaft having a longitinal axis and a distal end and a proximal end, the shaft of an elastomeric material reinforced with filaments, and including a balloon portion and a movable portion;

the balloon portion of the shaft being capable when internally pressurized of expansion in diameter to provide the balloon, the filaments of the balloon portion lying at an angle which is less than a predetermined critical angle relative to the axis, the critical angle being the angle at which expansion of the shaft stops when pressurized internally, whereby, when the balloon portion is expanded under pressure, expansion of the balloon stops when the filaments lie at the critical angle;

the movable portion having filaments which lie at an angle which is greater than a predetermined critical angle relative to the axis of the shaft, the critical angle being the angle at which expansion of the shaft stops when pressurized internally, the movable portion increasing in length when the catheter is pressurized;

the wire disposed within the shaft with the distal end of the balloon portion fixed to the guide wire;

the increase in length of the movable portion corresponding substantially to a decrease in length of the balloon portion when the catheter is pressurized so that the location of the balloon portion remains substantially at the position prior to expansion.

29. The balloon catheter of claim 28, wherein the shaft is fixed to the guide wire in the region of the distal end of the wire.

30. The dilatation catheter of claim 28, wherein the filaments of the shaft comprise fibers lying in helicies.