Unitary, self-contained consumer transaction card

• US 4,707,594 A
• Filed: 06/27/1985
• Issued: 11/17/1987
• Est. Priority Date: 06/27/1985
• Status: Expired due to Fees

• Current Assignee: Intellicard International, Inc.
• Original Assignee: Intellicard International, Inc.
• Inventors: Roth, Gary L.
• Primary Examiner(s): Cardillo, Raymond F.
• Assistant Examiner(s): Weinhardt, Robert A.
• Application Number:
  US06/750,489
• Time in Patent Office: 873 Days
• Field of Search: 235/488, 235/490, 235/492, 235/487, 235/380, 101/DIG. 18, 400/127, 156/219, 156/220, 264/293, 283/904
• US Class Current: 235/488
• CPC Class Codes: G06K 19/077 Constructional details, e.g. mounting of circuits in the carrier
• CPC Class Codes: G06K 19/07703 the interface being visual
• CPC Class Codes: Y10S 283/904 Credit card

Abstract

An improved unitary, self-contained consumer transaction card having an outer support frame, an internally positioned printed circuit board, and top and bottom label sheets. The outer support frame provides structural support to the card and minimizes the flow of adhesives located under the top and bottom sheets out from the card. Backfill material inserted on the underside of the bottom label sheet and into the embossed consumer information provides structural strength to the embossed consumer information to prevent damage when the card is used.

Claims

1. An improved consumer transaction card having a display, a keypad, a magnetic stripe, associated internal electronics for operating said display and said keypad, a signature line and raised embossed consumer information, said improved card comprising:

an outer support frame having a thickness equal to the thickness of said card at the peripheral edge of said card, said frame forming the outer periphery of said card and said frame further having an inwardly extending support lip formed on the inner surface of said frame at a point substantially halfway up the height of said inner surface,

a printed circuit board carrying said display, said keypad, and said associated electronics for press-fittingly engaging the inner periphery of said support lip of said frame,

a top label sheet having formed thereon a formed clear window for said display and a plurality of formed keypad designations, said top label sheet having an outer peripheral dimension that enables the edges of said top label sheet to be heat-sealed to the upper surface of said support lip of said frame whereby the outer surface of said top label sheet when sealed lies in the same plane as the upper surface of said frame, said top label sheet having formed on its underside;

(a) a plurality of spacer dots formed around each of said keypad designations, and

(b) a conductive carbon ink pad formed in the center of each of said plurality of spacer dots,

an adhesive web sheet located between said top label sheet and said printed circuit board for firmly engaging said top label sheet to said printed layer of adhesive deposited thereon in a pattern wherein fingers of adhesive are located between the rows of said keypads so that air vents are provided to each row, said adhesive web sheet corresponding in substantial peripheral dimension to the shape of said printed circuit card,

a bottom label sheet having placed thereon said magnetic stripe, said signature line and said embossed consumer information, said bottom label sheet having an outer peripheral dimension that enables the edges of said bottom label sheet to be heat-sealed to the lower surface of said support lip of said frame whereby the outer surface of said bottom label sheet around its edges when sealed lies in the same plane as the lower surface of said frame, said embossed consumer information extending above the aforesaid plane,

means located between said edges of said bottom label sheet and said support lip for venting said air vents to atmosphere, said venting means being further located between said fingers of adhesive,

back fill material inserted on the underside of said bottom label sheet and into said embossed consumer information to provide structural strength to said embossed consumer information, and

an adhesive sheet located between said bottom label and said printed circuit board for firmly engaging said bottom label sheet to said printed circuit board, said outer support frame being capable of sealing the peripheral ends of said top label sheet, said adhesive web, said printed circuit board, said adhesive sheet, and said bottom label sheet to prevent the movement on said adhesive from the edges of said card.

2. An improved consumer transaction card having a display, a keypad, a magnetic stripe, associated internal electronics for operating said display and said keypad, a signature line and raised embossed consumer information, said improved card comprising:

an outer support frame having a thickness equal to the thickness of said card at the peripheral edge of said card, said frame forming the outer periphery of said card and said frame further having an inwardly extending support lip formed on the inner surface of said frame at a point substantially halfway up the height of said inner surface,

a printed circuit board carrying said display, said keypad, and said associated electronics for press-fittingly engaging the inner periphery of said support lip of said frame,

a top label sheet having formed thereon a formed clear window for said display and a plurality of formed keypad designations, said top label sheet having an outer peripheral dimension that enables the edges of said top label sheet to be heat-sealed to the upper surface of said support lip of said frame whereby the outer surface of said top label sheet when sealed lies in the same plane as the upper surface of said frame, said top label sheet having formed on its underside;

(a) a plurality of spacer dots formed around each of said keypad designations, and

(b) a conductive carbon ink pad formed in the center of each of said plurality of spacer dots,

an adhesive web sheet located between said top label sheet and said printed circuit board for firmly engaging said top label sheet to said printed circuit board, said adhesive web sheet having a formed layer of adhesive deposited thereon in a pattern wherein fingers of adhesive are located between the rows of said keypads so that air vents are provided to each row, said adhesive web sheet corresponding in peripheral dimension to the shape of said printed circuit card,

a bottom label sheet having placed thereon said magnetic stripe, said signature line and said embossed consumer information, said bottom label sheet having an outer peripheral dimension that enables the edges of said bottom label sheet to be heat-sealed to the lower surface of said support lip of said frame whereby the outer surface of said bottom label sheet around its edges when sealed lies in the same plane as the lower surface of said frame, said embossed consumer information extending above the aforesaid plane,

means located between said edges of said bottom label sheet and said support lip for venting said air vents to atmosphere, said venting means being further located between said fingers of adhesive, and

an adhesive sheet located between said bottom label and said printed circuit board for firmly engaging said bottom label sheet to said printed circuit board, said outer support frame being capable of sealing the peripheral ends of said to label sheet, said adhesive web, said printed circuit board, said adhesive sheet, and said bottom label sheet to prevent the movement of said adhesive from the edges of said card.

3. An improved consumer transaction card having a display, a keypad, a magnetic stripe, associated internal electronics for operating said display and said keypad, a signature line and raised embossed consumer information, said improved card comprising:

an outer support frame having a thickness equal to the thickness of said card at the peripheral edge of said card, said frame forming the outer periphery of said card and said frame further having an inwardly extending support lip formed on the inner surface of said frame at a mid-point region on said inner surface,

a printed circuit board carrying said display, said keypad, and said associated electronics for press-fittingly engaging the inner periphery of said support lip of said frame,

a top label sheet having formed thereon a formed clear window for said display and a plurality of formed keypad designations, said top label sheet having an outer peripheral dimension that enables the edges of said top label sheet to be heat-sealed to the upper surface of said support lip of said frame whereby the outer surface of said top label sheet when sealed lies in the same plane as the upper surface of said frame,

an adhesive web sheet located between said top label sheet and said printed circuit board for firmly engaging said top label sheet to said printed circuit board, said adhesive web sheet having a formed layer of adhesive deposited thereon in a pattern wherein fingers of adhesive are located between the rows of said keypads so that air vents are provided to each row, said adhesive web sheet corresponding in peripheral dimension to the shape of said printed circuit card,

means located between said edges of said bottom label sheet and said support lip for venting said air vents to atmosphere, said venting means being further located between said fingers of adhesive,

a bottom label sheet having placed thereon said magnetic stripe, said signature line and said embossed consumer information, said bottom label sheet having an outer peripheral dimension that enables the edges of said bottom label sheet to be heat-sealed to the lower surface of said support lip of said frame whereby the outer surface of said bottom label sheet around its edges when sealed lies in the same plane as the lower surface of said frame, said embossed consumer information extending above the aforesaid plane,

an adhesive sheet located between said bottom label and said printed circuit board for firmly engaging said bottom label sheet to said printed circuit board, said outer support frame being capable of sealing the peripheral ends of said top label sheet, said adhesive web, said printed circuit board, said adhesive sheet, and said bottom label sheet to prevent the movement of said adhesive from the edges of said card.

4. An improved consumer transaction card having a display, a keypad, a magnetic stripe, associated internal electronics for operating said display and said keypad, a signature line and raised embossed consumer information, said improved card comprising:

an outer support frame having a thickness equal to the thickness of said card at the peripheral edge of said card, said frame forming the outer periphery of said card and said frame further having an inwardly extending support lip formed at the midpoint region of the inner surface of said frame,

a printed circuit board carrying said display, said keypad, and said associated electronics for engaging the inner periphery of said support lip of said frame,

a top label sheet having formed thereon a formed clear window for said display and a plurality of formed keypad designations, said to label sheet having an outer peripheral dimension that enables the edges of said top label sheet to be heat sealed to the upper surface of said support lip of said frame whereby the outer surface of said top label sheet when sealed lies in the same plane as the upper surface of said frame,

an adhesive web sheet located between said top label sheet and said printed circuit board for firmly engaging said top level sheet to said printed circuit board, said adhesive web sheet corresponding in peripheral dimension to the shape of said printed circuit card,

a bottom label sheet having placed thereon said magnetic stripe, said signature line and said embossed consumer information, said bottom label sheet having an outer peripheral dimension that enables the edges of said bottom label sheet to be heat-sealed to the lower surface of said support lip of said frame whereby the outer surface of said bottom label sheet around its edges when sealed lies in the same plane as the lower surface of said frame, said embossed consumer information extending above the aforesaid plane,

back fill material inserted on the underside of said bottom label sheet and into said embossed consumer information to provide structural strength to said embossed consumer information, and

an adhesive sheet located between said bottom label and said printed circuit board for firmly engaging said bottom label sheet to said printed circuit board, said outer support frame being capable of sealing the peripheral ends of said top label sheet, said adhesive web, said Printed circuit board, said adhesive sheet, and said bottom label sheet to prevent the movement of said adhesive from the edges of said card.

5. An improved consumer transaction card having a display, associated internal electronics for operating said display, and raised embossed consumer information, said improved card comprising:

an outer support frame having a thickness equal to the thickness of said card at the peripheral edge of said card, said frame forming the outer periphery of said card and said frame further having an inwardly extending support lip formed at the mid-point region of the inner surface of said frame,

a printed circuit board carrying said display and said associated electronics for engaging the inner periphery of said support lip of said frame,

a top label sheet having formed thereon a formed clear window for said display, said top label sheet having an outer peripheral dimension that enables the edges of said top label sheet to be heat-sealed to the upper surface of said support lip of said frame whereby the outer surface of said top label sheet when sealed lies in the same plane as the upper surface of said frame,

an adhesive web sheet located between said top label sheet and said printed circuit board for firmly engaging said top label sheet to said printed circuit board, said adhesive web sheet corresponding in peripheral dimension to the shape of said printed circuit card,

a bottom label sheet having placed thereon said embossed consumer information, said bottom label sheet havig an outer peripheral dimension that enables the edges of said bottom label sheet to be heat-sealed to the lower surface of said support lip of said frame whereby the outer surface of said bottom label sheet around its edges when sealed lies in the same plane as the lower surface of said frame, said embossed consumer information extending above the aforesaid plane,

back fill material inserted on the underside of said bottom label sheet and into said embossed consumer information to provide structural strength to said embossed consumer information, and

an adhesive sheet located between said bottom label and said printed circuit board for firmly engaging said bottom label sheet to said printed circuit board, said outer support frame being capable of sealing the peripheral ends of said top label sheet, said adhesive web, said printed circuit board, said adhesive sheet, and said bottom label sheet to prevent the movement of said adhesive from the edges of said card.

6. An improved consumer transaction card having a display, associated internal electronics for operating said display, and raised embossed consumer information, said improved card comprising:

an outer support frame having a thickness equal to the thickness of said card at the peripheral edge of said card, said frame forming the outer periphery of said card and said frame further having an inwardly extending support lip formed at the mid-point region of the inner surface of said frame,

a printed circuit board carrying said display and said associated electronics for engaging the inner periphery of said support lip of said frame,

a top label sheet having formed thereon a formed clear window for said display, said top label sheet having an outer peripheral dimension that enables the edges of said top label sheet to be heat-sealed to the upper surface of said support lip of said frame whereby the outer surface of said top label sheet when sealed lies in the same plane as the upper surface of said frame,

an adhesive web sheet located between said top label sheet and said printed circuit board for firmly engaging said top label sheet to said printed circuit board, said adhesive web sheet corresponding in peripheral dimension to the shape of said printed circuit card,

a bottom label sheet having placed thereon said embossed consumer information, said bottom label sheet having an outer peripheral dimension that enables the edges of said bottom label sheet to be heat-sealed to the lower surface of said support lip of said frame whereby the outer surface of said bottom label sheet around its edges when sealed lies in the same plane as the lower surface of said frame, said embossed consumer information extending above the aforesaid plane, and

an adhesive sheet located between said bottom label and said printed circuit board for firmly engaging said bottom label sheet to said printed circuit board, said outer support frame being capable of sealing the peripheral ends of said top label sheet, said adhesive web, said printed circuit board, said adhesive sheet, and said bottom label sheet to prevent the movement of said adhesive from the edges of said card.

7. An improved consumer transaction card having a display, associated internal electronics for operating said display, and raised embossed consumer information, said improved card comprising:

an outer support frame having a thickness equal to the thickness of said card at the peripheral edge of said card, said frame forming the outer periphery of said card,

a printed circuit board carrying said display and said associated electronics for engaging the inner periphery of said frame,

a top label sheet having formed thereon a formed clear window for said display,

means on said inner surface of said frame for enabling the edges of said top label sheet to be heat-sealed to said frame whereby the outer surface of said top label sheet when sealed lies in the same plane as the upper surface of said frame,

an adhesive web sheet located between said top label sheet and said printed circuit board for firmly engaging said top label sheet to said printed circuit board, said adhesive web sheet corresponding in peripheral dimension to the shape of said printed circuit card,

a bottom label sheet having placed thereon said embossed consumer information, said enabling means being further capable of enabling the edges of said bottom label sheet to be heat-sealed to said frame whereby the outer surface of said bottom label sheet around its edges when sealed lies in the same plane as the lower surface of said frame, said embossed consumer information extending above the aforesaid plane, and

an adhesive sheet located between said bottom label and said printed circuit board for firmly engaging said bottom label sheet to said printed circuit board, said outer support frame being capable of sealing the peripheral ends of said top label sheet, said adhesive web, said printed circuit board, said adhesive sheet, and said bottom label sheet to prevent the movement of said adhesive from the edges of said card.

8. The improved consumer transaction card of claim 7 further comprising:

backfill material inserted on the underside of said bottom label sheet and into said embossed consumer information to provide structrual strength to said embossed consumer information.

9. An improved consumer transaction card having a display, associated internal electronics for operating said display, and raised embossed consumer information, said improved card comprising:

an outer support frame having a thickness equal to the thickness of said card at the peripheral edge of said card, said frame forming the outer periphery of said card and said frame further having an inwardly extending support lip formed at the mid-point region of the inner surface of said frame,

a printed circuit board carrying said display and said associated electronics,

a top label sheet having formed thereon a formed clear window for said display, said top label sheet having an outer peripheral dimension that enables the edges of said top label sheet to be sealed to the upper surface of said support lip of said frame whereby the outer surface of said top label sheet when sealed lies in the same plane as the upper surface of said frame,

first means located hetween said top label sheet and said printer circuit board for firmly engaging said top label sheet to said printed circuit board,

a bottom label sheet having placed thereon said embossed consumer information, said bottom label sheet having an outer peripheral dimension that enables the edges of said bottom label sheet to be sealed to the lower surface of said support lip of said frame whereby the outer surface of said bottom label sheet around its edges when sealed lies in the same plane as the lower surface of said frame, said embossed consumer information extending above the aforesaid plane, and

second means located between said bottom label and said printed circuit board for firmly engaging said bottom label sheet to said printed circuit board, said outer support frame being capable of sealing the peripheral ends of said top label sheet, said first engaging means, said printed circuit board, said second engaging means, and said bottom label sheet.