Battery testing and monitoring system

• US 4,707,795 A
• Filed: 06/20/1985
• Issued: 11/17/1987
• Est. Priority Date: 03/14/1983
• Status: Expired due to Fees

• Current Assignee: Alber Engineering Incorporated
• Original Assignee: Alber Engineering Incorporated
• Inventors: Alber, Glenn, Alber, Carl H.
• Primary Examiner(s): Harkcom, Gary V.
• Assistant Examiner(s): HERNDON, HEATHER R
• Application Number:
  US06/746,754
• Time in Patent Office: 880 Days
• Field of Search: 364/483, 364/550, 364/551, 364/554, 324/427-429, 324/433, 340/636, 320/48
• US Class Current: 702/63
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: G01R 31/386 using test-loads
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence

Abstract

A battery testing and monitoring system specifically designated to continuously monitor overall battery voltage, conditions of individual cells or cell groups such as voltage, current and temperature as well as individual cell or cell group failures, conduction path failures and other conditions. The system is a portable or permanently installed unit having connectable thereto a programming/display/printer terminal which enables the programming of the monitor with various failure conditions as desired and also enables the printing of a permanent rocord of any testing procedure. Additionally, portable load units may be interconnected with the inventive monitor and the battery or batteries which are being tested and monitored so as to enable the testing and/or monitoring of such battery or batteries under controlled load conditions.

Claims

1. A programmable battery testing and monitoring system comprising:

(a) a monitor means connectable to battery means and including;

(i) computer means;

(ii) memory means connected to said computer means and including hard preprogrammable storage means and temporary storage means; and

(iii) port means;

(b) control means connectable to said port means for enabling a user to program said memory means and retrieve data indicative of monitoring and testing of said battery means from said temporary storage means;

(c) load means connectable between said monitor means and said battery means for controllably placing a load on said battery means, said load means comprising a first fixed load momentarily placeable across said battery means to test the output voltage of said battery means under said fixed load and a second variable load controllable by said load means for testing said battery means under substantially constant current, said second variable load being varied responsive to sensing by said load means of current outputed by said battery to maintain constant battey means current level;

(d) said system having a monitoring mode wherein said battery is substantially continuously monitored and a testing mode wherein said load means is connected between said monitor means and said battery means; and

(e) fuse means incorporated into said first fixed load for opening connection between said first fixed load and said battery means after a predetermined time.

2. The invention of claim 1, wherein said monitor means further includes display means for displaying test information contained in said temporary storage means and for displaying whether said monitor means is in said monitoring mode or said testing mode, and switch means for controllably switching said monitor means into one or the other of said modes.

3. The invention of claim 1, wherein said monitor means further includes clock means for providing the time and date to said control means when said control means retrieves said data.

4. The invention of claim 1, wherein said hard storage means includes at least one EPROM chip which is programmable with alarm data regarding overall battery voltage, individual battery cell voltage, battery current and battery temperature.

5. The invention of claim 4, wherein said monitor means further includes alarm means, said computer means comparing said temporary storage means data with said alarm data and activating said alarm means when said temporary storage means data deviates from said alarm data by a predetermined amount.

6. The invention of claim 1, wherein said control means includes:

(a) display means for displaying said temporary storage means data;

(b) input means for programming said memory means;

(c) printer means for printing permanent records of said temporary storage means data; and

(d) magnetic storage means for permanently storing said temporary storage means data.

7. The invention of claim 1, further including further control means including telephone modem means connectable to said monitor means, for enabling remote control switching between said modes and remote retrieval of said temporary storage means data and programming of said memory means.

8. The invention of claim 1, wherein said second variable load comprises:

(a) a plurality of resistors connected in parallel;

(b) at least some of said resistors having switch means serially connected therewith so as to allow said some of said resistors to be selectively included in said variable load; and

(c) said load means controlling said switch means to thereby control the resistance of said variable load.

9. The invention of claim 1, wherein said monitor means is connectable to each individual cell of said battery means.

10. The invention of claim 9, wherein said battery means comprises a plurality of storage batteries.