Composite thread line sails

• US 4,708,080 A
• Filed: 06/11/1986
• Issued: 11/24/1987
• Est. Priority Date: 06/11/1986
• Status: Expired due to Term

• Current Assignee: Genesis International A/S
• Original Assignee: Sobstad Sailmakers, Inc.
• Inventors: Conrad, Peter G.
• Primary Examiner(s): Peters, Jr., Joseph F.
• Assistant Examiner(s): Salmon, Paul E.
• Application Number:
  US06/873,188
• Time in Patent Office: 531 Days
• Field of Search: 114/103, 114/102, 114/39, 114/108, 114/109, 114/113, 114/114, 114/115, 428/292, 428/293, 428/294, 428/295, 428/246, 428/284, 428/287, 428/253
• US Class Current: 114/102.31
• CPC Class Codes: B63H 9/067 Sails characterised by their construction or manufacturing process
• CPC Class Codes: B63H 9/0678 Laminated sails

Abstract

Sails made with threads running in the direction of principal stresses in a laminate made of the threads laminated to a film material, such as Mylar.

Claims

1. A composite sail having a head, a tack and a clew, which in use and for an intended purpose has principal stress lines, said sail comprised of a plurality of panels, each of said panels joined to an adjacent panel therefor, each of said panels comprised of a laminate of at least two layers whereinbetween said layers nonwoven, force-bearing thread material is predeterminedly disposed along said principal stress lines for said panel in said sail.

2. The sail as defined in claim 1, wherein the predeterminedly disposed threads vary in thread count density or thread size within said panel.

3. The sail as defined in claim 1, wherein the predeterminedly disposed threads converge into point 30. load locations for said sail and said point load locations are comprised of a head, a tack or a clew.

4. The sail as defined in claim 1, wherein the sail is a jib sail.

5. The sail as defined in claim 1, wherein the sail is a mainsail.

6. The sail as defined in claim 1, wherein the sail is a spinnaker sail.

7. The sail as defined in claim 1, wherein the threads are aramid and at least one of the laminate layers is a Mylar film.

8. The sail as defined in claim 1, wherein the threads are polyester wrapped aramid or polyester wrapped bulk polymerized polylefin fibers.

9. The sail as defined in claim 1, wherein the threads are carbon fiber threads.

10. The sail as defined in claim 1, wherein the laminate for a panel is a laminate of at least a fabric, threads, and a Mylar film.

11. The sail as defined in claim 1, wherein the same is a light weather sail.

12. The sail as defined in claim 1, wherein at least one edge of a panel among said plurality of panels includes a selvage material.

13. The sail as defined in claim 1, wherein said plurality of panels include grid members.

14. The sail as defined in claim 1, wherein said laminate includes thread material and grid members between said layers.

15. The sail as defined in claim 1, wherein said plurality of panels includes structural members at least along a leech portion of said panels for said sail.

16. The sail as defined in claim 1, wherein said plurality of panels include broadseams between each adjacent panel.

17. The sail as defined in claim 1, wherein high stress bearing panels include a panel for a head, a panel for a tack and a panel for a clew, and at least one such panel is of a sandwich construction comprising at least two film layers and two thread layers.