Fire-resistant wood composites, in particular wallboards, process for manufacture of same and use of a bonding agent in the manufacture

• US 4,708,910 A
• Filed: 06/30/1986
• Issued: 11/24/1987
• Est. Priority Date: 09/21/1984
• Status: Expired due to Fees

• Current Assignee: Forss Consult KY KB
• Original Assignee: Kb Forss Consult Ky
• Inventors: Forss, Bengt
• Primary Examiner(s): Van Balen, William J.
• Application Number:
  US06/878,884
• Time in Patent Office: 512 Days
• Field of Search: 156/62.2, 264/123, 428/326, 428/453, 428/697, 428/920, 428/921, 428/537.1
• US Class Current: 428/453
• CPC Class Codes: B27N 9/00 Arrangements for fireproofing fireproofing materials C09K21/00
• CPC Class Codes: C04B 12/04 Alkali metal or ammonium silicate cements ; Alkyl silicate cements; Silica sol cements; Soluble silicate cements alkali metal silicates per se, their preparation C01B33/32; ammonium silicates per se, their preparation C01C1/00
• CPC Class Codes: C04B 18/08 Flue dust , i.e. fly ash
• CPC Class Codes: C04B 18/26 Wood, e.g. sawdust, wood shavings
• CPC Class Codes: C04B 22/062 of the alkali or alkaline-earth metals
• CPC Class Codes: C04B 28/08 Slag cements
• CPC Class Codes: C08K 3/34 Silicon-containing compounds
• CPC Class Codes: C08L 97/02 Lignocellulosic material, e.g. wood, straw or bagasse manufacture of articles made from lignocellulosic material by dry processes B27N
• CPC Class Codes: Y02W 30/91 Use of waste materials as fillers for mortars or concrete
• CPC Class Codes: Y10S 428/921 Fire or flameproofing
• CPC Class Codes: Y10T 428/253 Cellulosic [e.g., wood, paper, cork, rayon, etc.]
• CPC Class Codes: Y10T 428/31989 Of wood

Abstract

Fire-resistant wood composites, in particular wallboards, which in addition to a wood component contain a bonding agent consisting of a finely-ground hydraulic blast-furnace slag which is activated by an activator having an alkaline reaction, advantageously by waterglass and alkali hydroxide. The invention also relates to a process for manufacture of such wood composites and to an use of finley-ground hydraulic blast-furnace slag as a bonding agent in the manufacture of such wood composites.

Claims

1. Fire-resistant wood composite containing a wood component selected from the group consisting of wood chips, wood fiber, sawdust and wood wool, and a bonding agent, characterized in that said bonding agent consists of a finely-ground hydraulic blast-furnace slag which is activated by an activator having an alkaline reaction and water glass.

2. Composite according to claim 1, characterized in that the proportions by weight of the wood component to the blast-furnace slag are between approximately 20:

80 and 80;

20.

3. Composite according to claim 1, characterized in that part of the blast-furnace slag is replaced by pozzolama.

8. The composite according to claim 1 characterized in that the activator having an alkaline reaction is alkali hydroxide.

9. The fire-resistant wood composite of claim 1 comprising wallboard.

10. The fire-resistant wood composite of claim 1 in which said activator comprises sodium water glass and sodium hydroxide in the proportions of approximately 0.2 to 10% sodium water glass and approximately 1 to 10% sodium hydroxide, calculated on the weight of said blast-furnace slag.

11. The composite of claim 1 in which said water glass is sodium water glass.

12. The composite of claim 1 in which said slag has a specific surface area of 470 square meters per kilogram.

4. Process for the manufacture of fire-resistant wood composites, in particular wallboards, by bringing a wood component selected from the group consisting of wood chips, wood fiber, sawdust and wood wool, into contact with a bonding agent and an activator and thereafter forming the mixture so obtained to the desired shape under the effect of heat and pressure, characterized in that a finely-ground hydraulic blast-furnace slag is used as a bonding agent, activated by an alkaline salt and a compound having an alkaline reaction.

5. Process according to claim 4, characterized in that the proportions by weight of the wood component to the blast-furnace slag are between approximately 20:

80 and 80;

20.

6. Process according to claim 4, characterized in that part of the blast-furnace slag is replaced by pozzolana.

7. Process according to claim 4, characterized in that the activator consists of sodium waterglass and sodium hydroxide, which are used in amounts of 0.2-10% sodium waterglass and 1-10% sodium hydroxide calculated on the weight of the blast-furnace slag.

13. The process according to claim 4 in which said activator includes water glass and alkali hydroxide in the proportions of approximate 0.2 to 10% sodium water glass and approximately 1.0 to 10% sodium hydroxide calculated on the weight of said blast-furnace slag.