Switch attachment structure for use on motor vehicles with handlebars

• US 4,710,599 A
• Filed: 04/07/1986
• Issued: 12/01/1987
• Est. Priority Date: 04/30/1985
• Status: Expired due to Fees

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Kurata, Norihiro, Morino, Yuichi, Motodate, Shoji
• Primary Examiner(s): SCOTT, JAMES R
• Application Number:
  US06/849,000
• Time in Patent Office: 603 Days
• Field of Search: 200/52 R, 200/5 R, 200/61.54, 200/61.85, 200/61.87, 200/61.88, 200/157, 200/294-296, 180/322, 180/333
• US Class Current: 200/61.85
• CPC Class Codes: B60Q 1/1476 comprising switch controlling means located near the free end of the lever, e.g. press buttons, rotatable rings
• CPC Class Codes: B62K 11/14 Handlebar constructions, or arrangements of controls thereon, specially adapted thereto hand controls per se B62K23/02
• CPC Class Codes: H01H 2009/068 with switches mounted on a handlebar, e.g. for motorcycles, fork lift trucks, etc.

Abstract

A switch attachment structure on a motor vehicle having an handlebar such as a motor scooter, a motorcycle, a snowmobile, or the like includes a handle cover fixed to the handlebar and at least partly covering the handlebar, and a plurality of switches mounted on the handle cover for controlling electric components on the motor vehicle. The handle cover has a plurality of juxtaposed switch attachment seats to which the switches are fittingly attached, respectively.

Claims

1. A switch attachment structure on a motor vehicle having a handlebar, comprising:

a handle cover fixed to the handlebar and at least partly covering said handlebar;

a plurality of switches mounted on said handle cover for controlling electric components on the motor vehicle;

said handle cover having a plurality of switch receivers to which said switches are fittingly attached, respectively;

said switch receivers comprising recesses formed in said handle cover, said recesses being shaped complementarily to switch bodies of said switches; and

said switches being insertably mounted into said handle cover recesses from outside of said handle cover.

2. A switch attachment structure according to claim 1, wherein said switches have a uniform structural configuration so that they can be interchangeably attached to said switch receivers.

3. A switch attachment structure according to claim 1, wherein said handlebar has a grip, and said switch receivers are disposed adjacent to said grip.

4. A switch attachment structure according to claim 3, wherein said switch receivers are substantially vertically arranged in juxtaposed relation.

5. A switch attachment structure according to claim 4, wherein said switch receivers further comprise switch attachment seats which form portions of said handle cover defining and surrounding said recesses, respectively, each switch attachment seat extending substantially vertically, the lower end of each upper one of two adjacent switch attachment seats projecting beyond the upper end of a lower one of the two adjacent switch attachment seats.

6. A switch attachment structure according to claim 3, wherein said switches have respective finger-operated members including finger-operated portions which are substantially aligned with a hypothetical circle with its center on the axis of said grip.

7. A switch attachment structure according to claim 3, wherein said switch receivers consist of a first switch receiver, a second switch receiver adjacent to and lower than said first switch receiver, and a third switch receiver adjacent to and lower than said second switch receiver, said first switch receiver having a switch attachment seat in the form of a substantially partly cylindrical wall.

8. A switch attachment structure on a motor vehicle having a handle bar, comprising:

a handle cover fixed to the handlebar and at least partly covering said handlebar;

a switch mounted on said handle cover for controlling an electric component on the motor vehicle;

said handle cover having a switch receiver to which said switch fittingly attached;

an electric connector for being connected to said switch;

said switch comprising a switch body, a finger-operated member, a coupling integral with said switch body for being connected to said electrical connector, and fastening means for fixing said switch to said switch receiver;

said switch receiver comprising a recess formed in said handle cover, said recess being shaped complementarily to said switch body; and

said switch being insertably mounted into said handle cover recess from outside of said handle cover.

9. A switch attachment structure according to claim 8, wherein said coupling of the switch includes a socket for insertion therein of said connector.

10. A switch attachment structure according to claim 9, wherein said socket is disposed on a rear wall of said switch body.

11. A switch attachment structure according to claim 10, wherein said socket substantially extends circumferentially along a surface of said handlebar.

12. A switch attachment structure according to claim 9, wherein said socket is disposed on a side wall of said switch body.

13. A switch attachment structure according to claim 12, wherein said socket substantially extends axially of said handlebar.

14. A switch attachment structure according to claim 9, wherein said switch further comprises a movable contact and a plurality of fixed contacts, said finger-operated member supporting said movable contact, said switch body comprising a first member supporting said finger-operated member and having a recess, and a second member supporting said fixed contacts and inserted in said recess of said first member, said socket being integral with said second member.

15. A switch attachment structure according to claim 9, wherein said switch further comprises a movable contact and a plurality of fixed contacts, said finger-operated member supporting said movable contact, said switch body comprising a first member supporting said finger-operated member and having an extension, and a second member combined with said first member and having an extension, said extensions of said first and second members being combined with each other to constitute said socket.

16. A switch attachment structure according to claim 8, wherein said electric connector is fixed to said handle cover in said switch receiver.

17. A switch attachment structure according to claim 16, wherein said switch has a movable contact and a plurality of fixed contacts, said switch body comprising a first member in the form of a box having an open upper side and housing said finger-operated member, said first member having a pivot pin on which said finger-operated member is angularly movably supported and a hole through which a portion of said finger-operated member extends out of said first member, and a second member closing said open upper side of said first member, said finger-operated member supporting said movable contact, said second member having a plurality of metal pieces inserted therein, said metal pieces serving as said fixed contacts and switch terminals in said coupling.

18. A switch attachment structure according to claim 16, wherein said fastening means comprises engagement teeth on side walls of said switch body, said engagement teeth being so shaped as to attach said switch easily to said handle cover, said switch receiver recess having engagement edges engaging said engagement teeth to retain said switch in said handle cover and a bottom wall held against a rear wall of said switch, said bottom wall being resilient for normally urging said switch to move in a direction to be displaced away from said handle cover.

19. A switch attachment structure according to claim 16, wherein said electric connector comprises a base board of synthetic resin and metal couplers attached to said base board by insert molding.

20. A switch attachment structure according to claim 17, wherein said second member has an upstanding wall, said metal pieces comprising fixed terminal portions exposed on a lower surface of said second member, first intermediate portions contiguous to said fixed terminal portions and extending through said second member, second intermediate portions contiguous to said first intermediate portions and extending along said upstanding wall, and terminal portions contiguous to said second intermediate portions and extending perpendicularly from said upstanding wall.

21. A switch attachment structure according to claim 17, wherein said finger-operated member has a closure member disposed in said switch body for closing said hole through which said portion of the finger-operated member projects out of said first member.