Microprocessor controlled battery charger

• US 4,710,694 A
• Filed: 06/02/1986
• Issued: 12/01/1987
• Est. Priority Date: 06/02/1986
• Status: Expired due to Fees

• Current Assignee: Hubbell, Inc.
• Original Assignee: Acme Electric Corp. (Hubbell, Inc.)
• Inventors: Bell, Steven R., Sutphin, Richard C., Monsell, Kurt
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Ault, Anita M.
• Application Number:
  US06/869,684
• Time in Patent Office: 547 Days
• Field of Search: 320/20, 320/21, 320/23, 320/24, 320/32, 320/39, 320/40, 320/44
• US Class Current: 320/139
• CPC Class Codes: H02J 7/0071 with a programmable schedule
• CPC Class Codes: H02J 7/007184 in response to battery voltage gradient

Abstract

A microprocessor controlled battery charger utilizes a high frequency switching circuit and a means to read the voltage of the battery plus a timer in the circuit wherein the microprocessor is connected both to the timer and to the voltage reading means and establishes a decreasing step charging rate of the battery so as to charge the battery at a first charging rate, then at a second lower charging rate until the rate of change of voltage with time is less than a small amount of volts per hour and then the current is reduced to a third charging rate for a finishing charge of the battery. In the preferred embodiment the first charging rate is maintained until a predetermined battery voltage is achieved and the third charging rate is maintained for a given period of time.

Claims

1. A microprocessor controlled battery charger adapted to be connected to a battery to be charged, said battery charger comprising, in combination:

means to connect the battery charger to the battery to be charged;

means to read the voltage of the battery;

a timer;

a microprocessor connectecd to said timer and to said voltage reading means for establishing a first charging rate for at least a short time period and for establishing a reduced second charging rate until the rate of change of voltage with time is less than x/100 volts per hour at which time the current is further reduced to a third charging rate for a finishing charge of the battery, where x is a positive number; and

selector means to select the value of said first charging rate.

2. A battery charger as set forth in claim 1, wherein said voltage reading means is a comparison of the battery voltage with a reference value from said microprocessor.

3. A battery charger as set forth in claim 1, wherein said selector means is a selector switch.

4. A battery charger as set forth in claim 1, wherein said microprocessor controls said battery charger to charge the battery at said third charging rate in the absence of any charging rate selected or said selector means.

5. A battery charger as set forth in claim 1, wherein said first, second and third charging rates establish, respectively first, second and third ampere-hour amounts of charge of the battery, with none of said charge amounts being sufficient to substantially fully charge the battery.

6. A battery charger as set forth in claim 1, including means to hold each said charging rate constant despite changing battery voltage.

7. A battery charger as set forth in claim 1, wherein said voltage reading means includes successive approximation means compared with a reference in said microprocessor to determine the battery voltage.

8. A battery charger as set forth in claim 1, wherein said battery charger is a switching battery charger switching on and off at a rate in the order of ten to one hundred KHz;

and

said microprocessor controlling the duty cycle of the on periods to control the charging current rates.

9. A battery charger as set forth in claim 1, including current feedback means to maintain a constant charging current for each of said rates.

10. A battery charger as set forth in claim 1, including means to change from said first to said second charging rate upon the occurence of a rate of change of voltage with time being less than x/100 volts per hour.

11. A battery charger as set forth in claim 1, including means to change from said first to said second charging rate upon the battery voltage exceeding a first predetermined value.

12. A battery charger as set forth in claim 11, including means to change from said second to said third charging rate upon the battery voltage exceeding a second predetermined value.

13. A microprocessor controlled battery charger adapted to be connected to a battery to be charged, said battery charger comprising, in combination:

means to connect the battery charger to the battery to be charged;

means to read the voltage of the battery;

a timer; and

a microprocessor connected to said timer and to said voltage reading means for establishing a first charging rate for at least a short time period and for establishing a second charging rate until the rate of change of voltage with time is less than x/100 volts per hour at which time the current is reduced to a third charging rate for a finishing charge of the battery, where x is a positive number;

said microprocessor establishing a zero current charge rate if said voltage reading means determines the battery voltage to be less than 10.7 volts for a six cell lead-acid battery.

14. A microprocessor controlled battery charger adapted to be connected to a battery to be charged, said battery charger comprising, in combination:

means to connect the battery charger to the battery to be charged;

means to read the voltage of the battery;

a timer; and

a microprocessor connected to said timer and to said voltage reading means for establishing a first charging rate for at least a short time period and for establishing a second charging rate until the rate of change of voltage with time is less than x/100 volts per hour at which time the current is reduced to a third charging rate for a finishing charge of the battery, where x is a positive number;

said microprocessor establishing a zero current charge rate if said voltage reading means determines the battery to be connected in reverse polarity.

15. A microprocessor controlled battery charger adapted to be connected to a battery to be charged, said battery charger comprising, in combination:

means to connect the battery charger to the battery to be charged;

means to read the voltage of the battery;

a timer; and

a microprocessor connected to said timer and to said voltage reading means for establishing a first charging rate for at least a short time period and for establishing a second charging rate until the rate of change of voltage with time is less than x/100 volts per hour at which time the current is reduced to a third charging rate for a finishing charge of the battery, where x is a positive number;

said microprocessor establishing a zero output voltage if said voltage reading means determines the battery is not connected to the charger.