Switch-mode power supply

• US 4,713,740 A
• Filed: 07/27/1984
• Issued: 12/15/1987
• Est. Priority Date: 07/27/1984
• Status: Expired due to Fees

• Current Assignee: CAMCAR Intellectual Properties, LLC
• Original Assignee: SMS Advanced Power Incorporated
• Inventors: Drabing, Richard B.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): JONES, JUDSON
• Application Number:
  US06/634,882
• Time in Patent Office: 1,236 Days
• Field of Search: 363/17, 363/24, 363/25, 363/26, 363/55, 363/56, 363/49, 363/98, 363/133, 363/134, 363/132, 323/269, 323/272, 323/901, 323/902
• US Class Current: 363/17
• CPC Class Codes: H02M 7/53803 with automatic control of output voltage or current
• CPC Class Codes: Y10S 323/901 Starting circuits

Abstract

A switch-mode power supply has first and second switching transistors connected in series together and in parallel with the primary of a power transformer which alternately connect the primary winding of the power transformer across a DC potential. The bases of the switching transistors are each connected to a separate secondary winding of a control transformer the primary of which receives a control signal. Simultaneous conductance of the switching transistors is prevented. A control circuit providing the control signal is powered initially from charge derived from the power supply primary circuit and stored on a capacitor. A Schmitt trigger connects the capacitor to power the control circuit when the voltage across the capacitor rises to above a first predetermined level. Once the power supply begins to operate, semi-regulated power from the secondary circuit of the supply is connected via the Schmitt trigger to power the control circuit output. Current limiting is provided to reduce the duty cycle of the switching transistors when an overcurrent occurs. When the voltage applied to power the control circuit falls below a second predetermined level, the Schmitt trigger disconnects the control circuit from the capacitor to shut down the power supply. The control circuit restarts automatically, providing a "burp mode" of operation. Supply output voltage is monitored by a comparator which is connected to the control circuit through an opto-coupler operated in a digital mode to provide high primary-to-second circuit isolation without requiring special circuit compensation.

Claims

1. An apparatus for producing a regulated voltage, said apparatus comprising:

means for producing an unregulated voltage level;

active regulating means, connected to receive said unregulated voltage level, for producing a regulated voltage level at an output terminal thereof, said regulating means including a power input terminal for receiving power to operate said active regulating means;

means, connected to said unregulated voltage level, for drawing current from said unregulated voltage level producing means;

current storing means, connected to both said current drawing means and to the output terminal of said regulating means, for storing said current drawn from said unregulated voltage level producing means and for also storing current produced by said regulating means; and

switching means for applying the current stored in said current storing means to the power input terminal of said regulating means when the amount of charge stored by said current storing means exceeds a predetermined level.

2. An apparatus as in claim 1 wherein said switching means comprises:

sensing means for producing a signal when the voltage appearing across said current storing mean first exceeds a first predetermined level and for ceasing to produce said signal when the voltage appearing across said current storing means falls to less than a second predetermined level less than said first predetermined level; and

pass transistor means for connecting said power input terminal to said current storing means in response to said signal produced by said sensing means.

3. A power supply comprising:

signal supplying means for producing a signal;

a power transformer having a primary winding and at least one secondary winding;

switching means, connected to receive a control signal, for selectively switching said signal produced by said signal supplying means across said primary winding in response to said control signal to induce a regulated signal in said secondary winding;

active control means, connected to said switching means, for producing said control signal, said control means having an input power terminal for receiving power to power said active control means;

resistor means, connected to said signal supplying means, for drawing current from said supplying means;

charge storing means, coupled to both said resistor means and said secondary winding, for storing current drawn by said resistor means and current produced by said secondary winding; and

hysteresis switching means, connected between said charge storing means and said input power terminal of said control means, for connecting said charge storing means to said input power terminal when the amount of charge stored by said charge storing means exceeds a first predetermined level and for disconnecting said power terminal from said charge storing means when the amount of charge stored by said charge storing means falls below a second predetermined level less than said first predetermined level.

4. A supply as in claim 3 wherein said resistor means draws substantially less current than the amount of current produced by said secondary winding and the amount of current needed to continuously power said active control means.

5. A supply as in claim 3 wherein said hysteresis switching means includes:

pass switching means, connecting between said charge storing means and said input power terminal, for connecting said charge storing means to said input power terminal when a signal level less than the level appearing across said charge storing means is applied to a control lead thereof;

signal level dividing means, connected across said pass switching means, for producing a level proportional to the difference between the level appearing across said charge storing means and the level applied to said input power terminal;

means for producing a reference signal level less than the signal level produced by said secondary winding; and

control transistor means for causing current to flow through said control lead of said pass switching means when said level produced by said voltage dividing means exceeds said reference signal level.

6. A switch-mode power supply oomprising:

means for producing an unregulated signal;

an output terminal;

first switching means, connected to receive said unregulated signal, for selectively applying said unregulated signal to said output terminal;

second switching means, connected to receive said unregulated signal, for selectively applying said unregulated signal to said output terminal;

means for producing a reference level;

comparing means for producing a first digital logic level signal when the signal level applied to said output terminal exceeds said reference level and for otherwise producing a second digital logic level signal different from said first logic level;

means for establishing a control level;

digital opto-coupling means, coupled between said comparing means and said control level establishing means, for changing said control level established by said control level establishing means in response to the signal level produced by said comparing means;

control signal producing means, connected to said control level establishing mean, for producing, at a control terminal thereof, a control signal which varies in accordance with said control level;

first inducting means, inductively coupled to said control terminal and connected to said first switching means, for controlling the selective application of said unregulated signal by said first switching means to said output terminal in accordance with said control signal;

second inducting means, inductively coupled to said control terminal and connected to said second switching means, for controlling the selective application of said unregulated signal by said second switching means to said output terminal in accordance with the inverse of said control signal; and

means, inductively coupling said first and second inducting means together, for preventing said first and second switching means from applying said unregulated signal to said output simultaneously, said preventing means cooperating with charge storage properties of said first and second switching means.

7. A power supply as in claim 6 wherein:

said control signal producing means includes a power input terminal connected to receive power; and

said power supply further includes;

means for drawing current from said unregulated signal producing means,

current storing means, connected to receive current from both said current drawing means said output terminal, for storing said received current, and

third switching means for applying the current stored by said current storing means to the power input terminal of said control signal producing means when the amount of charge stored by said current storing means exceeds a predetermined level.

12. A power supply as in claim 6 wherein:

said control level estabishing means comprises;

means for storing charge, and

means for pumping charge into said charge storing means when said digital opto-coupler is in a first state and for pumping charge out of said charge storing means when said digital opto-coupler is in a second state; and

said digital opto-coupling means changes between said first and second states when said level applied to the output terminal of said comparing means changes between said first and second digital logic levels.

8. A switch-mode power supply comprising:

means for propducing an unregulated signal;

an output terminal;

first swiching means, connected to receive said unregulated signal, for selectively applying said unregulated signal to said output terminal;

second switching means, connected to receive said unregulated signal, for selectively applying said unregulated signal to said output terminal;

control means, responsive to the signal level appearing at said output terminal, for producing a control signal at a control output terminal thereof, said control means including a power input terminal for receiving power to operate said control means;

first inducting means, inductively coupled to said control output terminal, for controlling said first switching means in accordance with said control signal;

second inducting menas, inductively coupled to said control output terminal, for controlling said second switching means in accordance with the inverse of said control signal;

means, inductively coupling said first and second inducting means together, for preventing said first and second switching mean from applying said unregulated signal to said output terminal simultaneously;

meaans for drawing current from said unregulated signal producing means;

current storing means, connected to receive current form both said current-drawign means and form said output terminal, for storing said received current; and

third switching means for applying the current stored by said current storing means to the power input terminal of said control means when the amount of current stored by said current storing means exceeds a predetermined level.

9. A supply as in claim 8 wherein:

said control means includes;

means for specifying a reference signal level,

comparing means, connected to said output terminal and to said reference signal producing means, for producing a signal at a predetermined fixed level when the signal level at said output terminal exceeds said reference signal level; and

digital opto-coupling means for applying a digital signal to said control means in response to said signal produced by said comparing means,

wherein said control means includes means for varying said control signal in response to said digital signal.

10. A switch-mode power supply comprising:

means for producing an unregulated signal;

active regulating means, connected to receive a feedback signal and said unregulated signal, for regulating said unregulated signal in accordance with said feedback signal, said regulating means including a power input terminal for receiving power for operating said regulating means;

feedback means for producing sasid feedback signal, said feedback means including;

means for producing a reference signal level,

comparing means, connected to receive said reference signal level and said regulated signal, for producing a signal when the level of said regulated signal exceeds said reference signal level, and

opto-coupling means for producing said feedback signal in response to the signal produced by said comparing means;

means, connected to receive said unregulated signal, for drawing current from said unregulated signal producing means,

current storing means, connected to receive both the current drawn by said current drawing means and current produced by said regulating means, for storing current; and

first switching means, connected to said current storing means, for applying said stored current to the power input terminal of said regulating means when the amount of current stored by said current storing means exceeds a predetermined level.

11. A supply as in claim 10 wherein said active regulating means includes:

control means, responsive to said feedback signal, for applying a control signal to a control signal output terminal thereof;

second switching means connected to receive said unregulated signal for selectively connecting said unregulated signal to an output terminal;

third switching means connected to receive said unregulated signal for selectively connecting said unregulated signal to said output terminal;

first inducing means, inductively coupled to said control signal output terminal, for causing said second switching means to conduct in accordance with said control signal;

second inducting means, inductively coupled to said control signal output terminal, for causing said third switching means to conduct in accordance with the inverse of said control signal; and

means for inductively coupling said first and second inducting means together to prevent said second and third switching means from conductive simultaneously.