Reloading unit for surgical fastening instruments

• US 4,714,187 A
• Filed: 11/26/1986
• Issued: 12/22/1987
• Est. Priority Date: 11/26/1986
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Green, David T.
• Primary Examiner(s): Bell, Paul A.
• Application Number:
  US06/935,407
• Time in Patent Office: 391 Days
• Field of Search: 128/334 R, 227/19, 227/ DIG. 1, 227/120, 227/156, 227/136, 227/135
• US Class Current: 227/19
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously

Abstract

Apparatus for providing a new charge of staples to a staple cartridge in surgical fastening instruments. A transfer magazine, housing the new charge of staples, is adapted to be positioned in alignment with the staple cartridge contained in the instrument. Upon closure of the instrument, a new charge of staples is transferred from the magazine to the staple cartridge thereby allowing for further usage of the instrument.

Claims

1. A transfer magazine for providing a charge of staples to a staple cartridge in a surgical fastening instrument which comprises:

pusher means having a plurality of staple support members spaced from one another, each of said support members being generally shaped to conform to the inner surface of a staple;

a plurality of staples disposed on said staple support members, and

holding means having therein a plurality of receptacles adapted to mate with and hold each of said staples on said support members prior to transfer to the staple cartridge, said holding means being adapted to slidably move with respect to said staples and support members to release said staplers held therein and facilitate loading a charge of staples into the staple cartridge of the surgical fastening instrument.

2. A transfer magazine in accordance with claim 1 wherein said pusher means includes a stop member disposed adjacent the end of said staple support members opposite the staple bearing end so as to limit the movement of said pusher means with respect to said holding means.

3. A transfer magazine in accordance with claim 1 wherein said holding means includes on each side thereof a guide rail for slidably engaging side edges of the staple cartridge in the surgical fastening instrument.

4. A transfer magazine in accordance with claim 1 wherein said surgical fastening instrument includes an alignment pin thereon between the staple cartridge and anvil, and which further includes on said holding means an aperture for mating with the alignment pin on said surgical fastening instrument to effect alignment of the charge of staples in said transfer magazine with said staple cartridge thereby allowing for transfer of the new charge of said staples in said transfer magazine to said staple cartridge upon closure of said surgical fastening instrument.

5. A transfer magazine in accordance with claim 1 wherein said pusher means comprises a comb-like bar having each of said staple support members interconnected to one another at the rearward end thereof, said rearward end thereby acting as a stop means with respect to limiting slidable engagement with said holding means.

6. A transfer magazine in accordance with claim 1 which further includes housing means covering said pusher means and the rear surface of said holding means.

7. A transfer magazine in accordance with claim 6 wherein said housing means including an indicator opening at least one side wall thereof to facilitate viewing said pusher means to ascertain whether said transfer magazine includes a charge of staples therein.

8. A transfer magazine in accordance with claim 1 wherein said staple support members are of length sufficient to reload staples into the staple cartridge to a depth such that the staple ends do not protrude through the surface thereof.

9. A reloading unit for use with surgical fastening instruments having staple cartridges to provide a new charge of staples to said cartridge and reload said instrument thereby enabling reuse thereof in surgical procedures which comprises:

pusher means in the form of a comb-like member including a plurality of spaced prongs which serve as staple support members and generally conform to the inner shape of a staple;

a plurality of U-shaped staples disposed over said staple support members;

holding means having therein a plurality of receptacles adapted to hold and slidably engage said staples disposed over said support members;

guide means disposed on said holding means for slidably engaging the side edges of the staple cartridge on the surgical fastening instrument; and

alignment means for aligning the charge of staples in said transfer magazine with said staple cartridge to allow for transfer of the new charge of said staples in said transfer magazine to said staple cartridge upon closure of said surgical fastening instrument.

10. A reloading unit in accordance with claim 9 which further includes housing means for enclosing said pusher means and receiving means, said housing means including therein indicator means to permit viewing of said pusher means to determine if said reloading unit includes a charge of staples therein.

11. A method of performing multiple stapling functions utilizing a stapling instrument which comprises the steps of:

firing the instrument to expend a charge of staples contained in a staple cartridge of the instrument;

providing a new charge of staples in a transfer magazine for reloading said staple cartridge, said transfer magazine including therein a plurality of staples corresponding substantially to the number of staples carried in said staple cartridge;

opening the instrument to separate the staple cartridge and anvil portions of the stapling assembly;

positioning said transfer magazine between the open portions of said stapling assembly;

aligning said transfer magazine and staple cartridge to facilitate transfer of said staples in said magazine to said cartridge with a closed end of each of said plurality of said staples first entering said cartridge thereby aligning the free end of the legs of the staple with the opening in said cartridge; and

closing said surgical instrument sufficiently to cause said staple cartridge and anvil portions of said stapling assembly to close upon said transfer magazine disposed therebetween so as to cause transfer of the staples from said transfer magazine to said staple cartridge.

12. The method of claim 11 wherein said aligning step includes the step of extending a pin member through said stapling assembly and said transfer magazine upon closure of said instrument.

13. The method of claim 11 wherein said positioning step includes the step of guiding said transfer magazine with respect to the staple cartridge portion of said stapling assembly by means of rail members disposed on said transfer magazine.

14. The method of claim 11 wherein said closing step includes urging a pusher member in said transfer magazine against the inner portion of said charge of staples thereby causing said staples to be transferred to the openings in said staple cartridge.

15. The method of claim 14 wherein said closing step includes the step of inserting said staples into said staple cartridge sufficiently to prevent the protrusion of the staple ends through the surface thereof.