Wire routing tool for robotic wire harness assembly
First Claim
Patent Images
1. A tool for use by a robot in assembling a wire harness on a form board, comprising:
- (a) connection means for releasably connecting the tool to the robot;
(b) grasping means for grasping a wire, the grasping means allowing the wire to slide freely through the tool or restricting movement of the wire at predetermined intervals, the grasping means defining a longitudinal axis; and
(c) insertion means for moving wire through the tool and for inserting one end of the wire into a connector on the form board by moving the grasping means substantially along the axis without moving the robot.
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Abstract
A wire routing tool grasps a wire, inserts one end into a connector, routes the wire along a predetermined path to another end connector under the control of a robot, and inserts the second end into that connector. The trailing end of the wire is detected with a circuit using an electrostatic technique. The tool can move the wire along a predetermined, linear path to effectuate the connection.
36 Citations
18 Claims
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1. A tool for use by a robot in assembling a wire harness on a form board, comprising:
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(a) connection means for releasably connecting the tool to the robot; (b) grasping means for grasping a wire, the grasping means allowing the wire to slide freely through the tool or restricting movement of the wire at predetermined intervals, the grasping means defining a longitudinal axis; and (c) insertion means for moving wire through the tool and for inserting one end of the wire into a connector on the form board by moving the grasping means substantially along the axis without moving the robot. - View Dependent Claims (18)
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2. A tool for use by a robot in assembling a wire harness on a form board, comprising:
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(a) connection means for releasably connecting the tool to the robot; (b) grasping means for grasping a wire, the grasping means allowing the wire to slide freely through the tool or restricting movement of the wire at predetermined intervals, the grasping means including a groove formed in the tool, the groove having a cross section configured to receive and retain the wire; and (c) insertion means for moving wire through the tool and for inserting one end of the wire into a connector on the form board while guiding the end in a substantially straight line path. - View Dependent Claims (3, 4, 5, 16, 17)
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6. A wire routing tool connectable to a robot, the wire having at lest one exposed electrically conductive end, and an electrically non-conductive portion, comprising:
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(a) a housing; (b) at least one leg connected to the housing including a groove sized to retain a wire but to permit the wire to slide within the groove; and
,(c) detector means associated with the groove for detecting the electrically conductive end of the wire when that end contacts the leg.
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7. A wire routing tool connectable to a robotic device for laying up wire segments in a predetermined configuration in a wire harness, comprising:
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(a) a housing; (b) a first leg pivotally connected to the housing and including a wire engaging end having a groove shaped to receive the wire segment when the wire engaging end of the first leg is moved into contact with the wire segment and to guide the longitudinal movement of the wire segment along the groove; (c) first clamp means connected to the first leg for selectively clamping the wire segment to prevent movement of the wire segment in the groove; (d) a second leg pivotally connected to the housing, and including a wire engaging end, having a groove shaped to receive the wire segment when the wire engaging end of the second leg is moved into contact with the wire segment and to guide longitudinal movement of the wire segment along the groove; (e) second clamp means connected to the second leg for selectively clamping the wire segment to prevent movement of the wire segment in the groove; and
,(f) tool actuation means for reciprocally moving the first and second legs about their pivots and for selectively activating the first and second clamp means to clamp and release the wire segment in the grooves of the respective legs. - View Dependent Claims (8, 9, 10, 11, 12, 13, 14, 15)
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Specification