Deformation sensitive electroconductive knitted or woven fabric and deformation sensitive electroconductive device comprising the same

• US 4,715,235 A
• Filed: 02/28/1986
• Issued: 12/29/1987
• Est. Priority Date: 03/04/1985
• Status: Expired due to Fees

• Current Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
• Original Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
• Inventors: Kataoka, Naoki, Fukui, Minoru
• Primary Examiner(s): Levy, Stewart J.
• Assistant Examiner(s): Raevis, Robert R.
• Application Number:
  US06/834,785
• Time in Patent Office: 669 Days
• Field of Search: 73/774, 73/775, 73/159, 73/765, 73/862.68, 338/47, 338/13, 338/114, 338/6, 338/99, 174/121 R, 174/122 R, 174/124 R
• US Class Current: 73/862.68
• CPC Class Codes: D04B 1/14 Other fabrics or articles characterised primarily by the use of particular thread materials
• CPC Class Codes: D04B 1/16 synthetic threads
• CPC Class Codes: D10B 2403/02431 with electronic components, e.g. sensors or switches
• CPC Class Codes: G01D 5/16 by varying resistance

Abstract

The deformation sensitive electroconductive knitted or woven fabric of the present invention is a knitted or woven fabric, which can be changed in electroconductivity at the deformed portion when the deformation of stretch or compression is applied thereon by maintaining in the certain ratio of the number of electrically insulating portions to the number of electroconductive portions at the intertwined portions of the fibers and/or the portions between the intertwined portions of the fibers. By using this knitted or woven fabric directly or a deformation sensitive electroconductive sheet having an elastomer laminated on at least one surface of the knitted or woven fabric, it can be utilized as an stretch sensitive electroconductive device or pressure sensitive electroconductive device provided electrodes capable of detecting the changes in electroconductivity corresponding to deformations as electrical characteristics such as electrical resistance. This deformation sensitive electroconductive device is more excellent in measurement of great deformations and durability in repeated uses as compared with the pressure sensitive electroconductive device using the pressure sensitive electroconductive elastomer sheet mixed with electroconductive fillers which has been used in the prior art.

Claims

1. A stretch sensitive electroconductive woven fabric comprising a plural number of longitudinal yarns and lateral yarns constituting a fabric strip having a shape which is substantially rectangular, in which conductive yarns are used for one of the longitudinal or lateral yarns constituting said fabric and insulating yarns for the other, and the longitudinal yarns and lateral yarns constituting said fabric strip are slanted relative to the longer direction of the fabric strip, and wherein the woven fabric is deformable and has an electrical resistance that varies with the degree of deformation.

2. A deformation sensitive electroconductive sheet comprising a deformation sensitive electroconductive woven fabric according to claim 1, wherein an elastomer is laminated on at least one surface of the fabric.

3. A deformation sensitive electroconductive device comprising a stretch sensitive electroconductive woven fabric according to claim 1, wherein electrodes for detecting changes in conductivity caused by deformation are mounted on at least two positions on the fabric.

4. A deformation sensitive electroconductive device according to claim 3, wherein the electrodes are provided on the stretch sensitive electroconductive woven fabric having an elastomer laminated on at least one surface thereof.

5. A deformation sensitive electroconductive device according to claim 3, wherein the electrodes are provided on the stretch sensitive electroconductive woven fabric having an insulating elastomer laminated on one surface and an elastomer film with a thickness of 3 μ

m or less capable of causing insulation breakdown laminated on the other surface.

6. A deformation sensitive electroconductive device according to claim 3, wherein metal plates are used as the electrodes.

7. A deformation sensitive electroconductive device according to claim 3, wherein electroconductive sheets are used as the electrodes.

8. A deformation sensitive electroconductive device according to claim 3, wherein hooks are used as the electrodes.

9. A deformation sensitive electroconductive device according to claim 3, wherein convex portions of hooks are used as the electrodes.

10. A deformation sensitive electroconductive device according to claim 3, wherein eyelets are used as the electrodes.

11. A deformation sensitive electroconductive device according to claim 3, wherein the whole surface of at least one surface of a deformation sensitive electroconductive device is under insulating condition.

12. A deformation sensitive electroconductive device according to claim 3, wherein an indicator is mounted on the deformation sensitive electroconductive device so as to enable setting of a desired elongation.

13. A deformation detection unit comprising a deformation sensitive electroconductive device according to claim 3, having a means for fixing the deformation sensitive electroconductive device onto a subject to be tested.

14. A deformation detection unit according to claim 13, wherein the subject to be tested has a deformation stress and said unit has means for concentrating the deformation stress of the subject to be tested at the sensitive range of said device.

15. A deformation sensitive unit according to claim 13 having a means for controlling the deformed region of said device.

16. A deformation sensitive electroconductive woven fabric comprising yarns having intertwined portions, wherein the ratio of the number of the portions under insulating condition to the number of the portions under electroconductive condition at each of the intertwined portions of the yarns and the portions between the intertwined portions of the yarns is 1/9 or more, and wherein the woven fabric is deformable and has an electrical resistance that varies with the degree of deformation.

17. A deformation sensitive electroconductive woven fabric according to claim 16, wherein said ratio is 1/3 or more and 10³ or less.

18. A deformation sensitive electroconductive woven fabric according to claim 16, wherein one or more small portion under electroconductive condition is arranged in the direction of its length between the intertwined portions of the fibers constituting the deformation sensitive electroconductive woven fabric.

19. A deformation sensitive electroconductive sheet comprising a deformation sensitive electroconductive woven fabric according to claim 16, wherein an elastomer is laminated on at least one surface of the fabric.

20. A deformation sensitive electroconductive device comprising a deformation sensitive electroconductive woven fabric according to claim 16 wherein electrodes for detecting the changes in conductivity caused by deformation are mounted on at least two positions on the fabric.

21. A deformation sensitive electroconductive device according to claim 20, wherein the electrodes are provided on the deformation sensitive electroconductive woven fabric having an elastomer laminated on at least one surface thereof.

22. A deformation sensitive electroconductive device according to claim 21, wherein the electrodes are provided on the deformation sensitive electroconductive woven fabric having an insulating elastomer laminated on one surface and an elastomer film with a thickness of 3 μ

m or less capable of causing insulation breakdown laminated on the other surface.

23. A deformation sensitive electroconductive device according to claim 20, wherein metal plates are used as the electrodes.

24. A deformation sensitive electroconductive device according to claim 20, wherein electroconductive sheets are used as the electrodes.

25. A deformation sensitive electroconductive device according to claim 20, wherein hooks are used as the electrodes.

26. A deformation sensitive electroconductive device according to claim 20, wherein convex portions of hooks are used as the electrodes.

27. A deformation sensitive electroconductive device according to claim 20, wherein eyelets are used as the electrodes.

28. A deformation sensitive electroconductive device according to claim 20, wherein the whole surface of at least one surface of a deformation sensitive electroconductive device is under insulating condition.

29. A deformation sensitive electroconductive device according to claim 20, wherein an indicator is mounted on the deformation sensitive electroconductive device so as to enable setting of a desired elongation.

30. A deformation detection unit comprising a deformation sensitive electroconductive device according to claim 20, having a means for fixing the deformation sensitive electroconductive device onto a subject to be tested.

31. A deformation detection unit according to claim 30, wherein the subject to be tested has a deformation stress and said unit has means for concentrating the deformation stress of the subject to be tested at the sensitive range of said device.

32. A deformation detection unit according to claim 30, having a means for controlling the deformed region of said device in fixing the deformation sensitive electroconductive device onto the subject to be tested.

34. A deformation sensitive electroconductive knitted fabric according to claim 32, wherein said ratio is 1/9 or more and 10³ or less.

35. A deformation sensitive electroconductive sheet comprising a deformation sensitive electroconductive knitted fabric according to claim 32, wherein an elastomer is laminated on at least one surface of the fabric.

33. A deformation sensitive electroconductive knitted fabric comprising yarns having intertwined portions, wherein the ratio of the number of the portions under insulating condition to the number of the portions under electroconductive condition at the intertwined portions of the yarns is 1/90 or more, and wherein the knitted fabric is deformable and has an electrical resistance that varies with the degree of deformation.

36. A deformation sensitive electroconductive device comprising a deformation sensitive electroconductive knitted fabric according to claim 33, wherein electrodes for detecting the changes in conductivity caused by deformation are mounted on at least two positions on the fabric.

37. A deformation sensitive electroconductive device according to claim 36, wherein the electrodes are provided on the deformation sensitive electroconductive knitted fabric having an elastomer laminated on at least one surface thereof.

38. A deformation sensitive electroconductive device according to claim 36, wherein the electrodes are provided on the deformation sensitive electroconductive knitted fabric having an insulating elastomer laminated on one surface and an elastomer film with a thickness of 3 μ

m or less capable of causing insulation breakdown laminated on the other surface.

39. A deformation sensitive electroconductive device according to claim 36, wherein metal plates are used as the electrodes.

40. A deformation sensitive electroconductive device according to claim 36, wherein electroconductive sheets are used as the electrodes.

41. A deformation sensitive electroconductive device according to claim 36, wherein hooks are used as the electrodes.

42. A deformation sensitive electroconductive device according to claim 36, wherein convex portions of hooks are used as the electrodes.

43. A deformation sensitive electroconductive device according to claim 36, wherein eyelets are used as the electrodes.

44. A deformation sensitive electroconductive device according to claim 36, wherein the whole surface of at least one surface of a deformation sensitive electroconductive device is under insulating condition.

45. A deformation sensitive electroconductive device according to claim 36, wherein an indicator is mounted on the deformation sensitive electroconductive device so as to enable setting of a desired elongation.

46. A deformation detection unit comprising a deformation sensitive electroconductive device according to claim 36, having a means for fixing the deformation sensitive electroconductive device onto a subject to be tested.

47. A deformation detection unit according to claim 46, wherein the subject to be tested has a deformation stress and said unit has means for concentrating the deformation stress of the subject to be tested at the sensitive range of said device.

48. A deformation detection unit according to claim 46, having a means for controlling the deformed region of said device in fixing the deformation sensitive electroconductive device onto the subject to be tested.