Stack-supporting bottom feed conveyor

• US 4,715,593 A
• Filed: 01/28/1987
• Issued: 12/29/1987
• Est. Priority Date: 12/02/1985
• Status: Expired due to Fees

• Current Assignee: Strate FLO., Corp.
• Original Assignee: Edward S. Godlewski
• Inventors: Godlewski, Edward S.
• Primary Examiner(s): Butler, Douglas C.
• Application Number:
  US07/007,577
• Time in Patent Office: 335 Days
• Field of Search: 271/10, 271/23, 271/35, 271/37, 271/117, 271/118, 271/119, 271/125, 271/146, 271/165, 271/134
• US Class Current: 271/10.11
• CPC Class Codes: B65H 2301/42322 from bottom of the pile
• CPC Class Codes: B65H 2404/5311 Surface with different coefficients of friction
• CPC Class Codes: B65H 2701/1916 Envelopes and articles of mail
• CPC Class Codes: B65H 3/063 separating from the bottom of pile B65H3/0615, B65H3/0623 take precedence
• CPC Class Codes: B65H 3/24 by pushers engaging the edges of the articles
• CPC Class Codes: B65H 3/56 Elements, e.g. scrapers, fingers, needles, brushes, acting on separated article or on edge of the pile B65H3/52 takes precedence

Abstract

A conveyor for removing stock items from the bottom of a stack comprising an intermittently operable roller member having conveying and lifting portions movable in an orbit, the conveying portions being operative during their operative periods to drag against the lowermost item of the stack seated thereon and enter one end of the item into a metering device which is operative during the same intervals to enter the leading end of each article into a pair of pullout rollers, the roller member cycling to dispose the lifting portions in lifting positions to the stack and providing smooth surfaced areas releasing the partially withdrawn items from under the stack during this interval.

Claims

1. In a conveyor for feeding stock items to associated mechanism,

means for storing said stock items in a stack,

means for feeding said items to the associated mechanism from said storing means including means for sequentially delivering to said mechanism said items one by one off the bottom of the stack during predetermined intervals, and means intervening said intervals for lifting the entire stack off said feeding means and comprising means for thereupon facilitating pullout of the bottom item by said mechanism,

said means for feeding said items comprising rotatable means disposing beneath the stack and having slick areas and high frictional areas circumferentially offset from each other, said slick areas projecting farther from the axis of rotation of said rotatable means than said frictional areas and being operative to engage and lift the stack and provide a slide surface for the bottom item during said interval and said frictional areas operative to advance the succeeding bottom article a predetermined distance from under the stack into said mechanism after the previous bottom item has been completely withdrawn by said mechanism from under the stack by engaging such succeeding article attendant to the stack being lowered upon the respective frictional area.

2. The invention according to claim 1 and said feeding means comprising a roller assembly having agressive delivery sectors and intervening nonagressive lifting dectors, said delivery sectors formed and arranged to engage the lowermost item during said intervals and at least partially withdraw it from beneath the stack, and

nonagressive sectors operative to engage the partially withdrawn item to facilitate its complete removal by said mechanism.

3. The invention according to claim 1 and said feeding means comprising a roller assembly rotatably supported beneath the stack and having a first sector providing a high coefficient of friction and positioned during said interval in abrading relation to the lowermost item for partially shifting it from under the stack, and

said lifting means comprising a second section formed as a ramp movable under the stack and engageable with said partially shifted lowermost item and having a relatively low coefficient of friction to provide slippage means for the partially shifted item for accommodating easy further removal thereof.

4. The invention according to claim 3 and said first sector being flexible and deflectible by said stack resting thereupon and said second sector being relative inflexible and providing a smooth surface supporting the stack.

5. The invention according to claim 4 and said sectors being displaced from each other circumferentially of the roller.

6. The invention according to claim 1 and said stock items having leading and trailing ends,

means comprising a retard assembly positioned in intercepting relation to items being delivered by said conveying means and

said retard assembly comprising a retard member and a feed roller associated therewith defining an intake nip for reception of the leading end of the lowermost item, and

means for actuating said conveying means and feed roller during said interval for withdrawing said lowermost item by said feed roller from under the stack for delivery to associated pull means.

7. The invention according to claim 1 and said means for lifting operative to lower the stack onto said delivering section, and

a further operative conveying assembly positioned beneath the stack and adapted to convey a batch of said items from the lower portion of the stack to a position directly over said lifting and deliverying means upon depletion of stock from such position.

8. Means for conveying stock items from the bottom of a heavy stack as a continuous stream of single items comprising:

a feeding system underposed with respect to said stack and having delivery means for periodically engaging the bottom item of the stack and partially removing the bottom item from the bottom of the stack and delivering it into associated item-grasping metering means, and

means for lifting the entire stack off said delivery means and providing means facilitating complete withdrawal of the partially removed item and positioning the items in the stack above the partially removed item out of registry with said metering means.

9. The invention according to claim 8 and said delivery and lifting means comprising at least one roller assembly underposed with respect to the stack and rotatable about a generally horizontal axis, and said assembly comprising circumferentially displaced lifting and delivery portions.

10. The invention according to claim 9 and said lifting portions having curved slick item engaging surfaces with abruptly rising leading ends for sliding under the stack in tangential contact with the lowermost item, and

said delivery portions having surfaces of relatively high coefficient of friction for obtaining an effective purchase with the item engaged thereby.

11. The invention according to claim 8 and said metering means being spaced laterally from the stack in receiving alignment with the path of discharge of the lowermost item,

said delivery means and lifting means being consecutively operative and said delivery means having an operative span effective to enter the item engaged thereby into said metering means.

12. The invention according to claim 8 and said delivery means defining a conveying component and said lifting means defining an undulating component formed in an assembly rotatable beneath said stack and

said delivery component comprising cylindrical roller sectors with flexible item-engaging ribs and said undulating component comprising slick-surfaced ramps on said assembly iterdigitated with said sectors.

13. The invention according to claim 8 and said stock items having leading and trailing ends, and said metering means comprising a retard and a feed roller therebeneath defining a metering nip,

means for shifting a batch of the stock from the lower end of the stack toward said metering means and imbricately arranging the items of said batch with their leading ends positioned against said retard roller and the lowermost item extended forwardmost beneath said retard roller and entered into said nip.

14. The invention according to claim 13 and a pullout roller assembly downstream of said metering means for receiving an item passed through said metering means and operative upon reception of said item to withdraw the item entirely from under the stack irrespective of the position of the item on the lifting and delivery components.

15. A conveying system for feeding in sequence single article from the bottom of a plurality of articles arranged in a stack,

means for withdrawing articles presented thereto from under the stack,

dual means comprising conveying and lifting means disposed beneath the stack for respectively alternately conveying the bottom article from under the stack to said withdrawing means for grasping engagement thereby and then elevating the remainder of the stack to a nonconveying interim and disposing the remaining articles in a non-grasping position by said withdrawing means while accommodating withdrawal of the remainder of the grasped bottom article from under the stack by said withdrawing means, and

said withdrawing means operative to withdraw the remainder of the article grasped thereby during said interim while the entire load of the remaider of the stack rests upon said lifting means with minimal friction.

16. The invention according to claim 15 and metering means interposed between said stack and said withdrawing means and comprising a retard and a feed wheel forming an intake nip for receiving one end of said partially withdrawn article and drawing the same therethrough, and

said withdrawing means comprising a pullout assembly disposed to receive said one end of said partially withdrawn article from said metering means and operative to completely withdraw said last-mentioned article from under said stack and from said metering means.

17. The invention according to claim 16 and a supplementary conveyor upstream of said dual means for engagement with the bottom of the lowermost artice and operative to deliver batches of said articles from said stack to a position proximate to said metering means.

18. The invention according to claim 15 and means for actuating said dual means attendant to discharge of each article from said system.

19. The invention according to claim 15 and said dual means comprising a rotatable roller assembly having a lifting sector and a delivery sector arranged in stepped relation to the lifting sector.

20. The invention according to claim 16 and other conveying means upstream from the roller assembly and operative therewith and underposed with respect to the stack for engagement with the bottom article of the batch deposited thereon.