Electrical appliance control system

• US 4,716,409 A
• Filed: 07/16/1986
• Issued: 12/29/1987
• Est. Priority Date: 07/16/1986
• Status: Expired due to Term

• Current Assignee: Hunter Fan Company
• Original Assignee: Homestead Products Incorporated
• Inventors: Hart, Edward F., McDonough, William
• Primary Examiner(s): Olms, Douglas W.
• Assistant Examiner(s): Kuntz, Curtis
• Application Number:
  US06/886,249
• Time in Patent Office: 531 Days
• Field of Search: 340/310 A, 340/310 R, 340/825.22, 340/384 E, 340/825.69, 307/41, 307/252 B, 98/40.05, 98/40.07, 417/572
• US Class Current: 340/4.31
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence

Abstract

A control system for operating at least two electrical appliances, such as a combination ceiling fan and light assembly, from a remotely located multi-position manually operated switch assembly. The system responds to a series of different control signals actuated by the different switch positions to switch either one of the appliances on or off, to control the intensity of the light or the speed of the fan, or to initiate any one of a series of pre-programmed sequences of operations of the appliances.

Claims

1. A system for remotely controlling at least two electrical appliances powered by an AC power source, comprising:

a series of manually operable switches;

control signal generating means responsive to actuation of the switches for providing a firing delay in the AC sine wave after a zero crossing;

each switch corresponding to a delay signal of predetermined length in a predetermined polarity half of the AC signal distinct from all the other switch signals;

delay signal detecting means connected to said generating means for detecting said delay signals and producing control pulses in response to said delay signals;

said detecting means comprising first control means for detecting the polarity of the delayed half of an input AC signal and producing an output polarity control signal, and second control means for producing a control signal pulse of length dependent on the half cycle length of the input AC signal, each control signal pulse produced by said delay signals having a predetermined length shorter than the standard AC half cycle pulse length; and

programmable control means for controlling operation of said electrical appliances in response to stored program instructions and detection of said polarity control signals and control signal pulse length;

said program instructions including means for associating each shortened control signal pulse length of each polarity with a predetermined control function, said control functions including means for switching each appliance on and off, and means for initiating a series of pre-programmed sequences of operations of said appliances.

2. The system as claimed in claim 1, wherein said delay signals comprise 30, 45 and 60 degree firing delays in the positive and negative halves of the AC cycle.

3. The system as claimed in claim 2, wherein said control functions include means for for switching a light on and off and for controlling the light intensity in response to said 30 degrees firing delay signals.

4. The system as claimed in claim 2, wherein said program instructions include means for switching a fan on and off in response to a 45 degree firing delay in the positive and negative half, respectively, of the AC cycle.

5. The system as claimed in claim 2, wherein said program instructions include means for initiating a predetermined sequence of events in response to a 60 degree firing delay in either half of the AC cycle.

6. The system as claimed in claim 1, wherein said programmable control means comprises a microcomputer for controlling operation of a combination ceiling fan and light assembly, and said manually operable switches include a first, light ON switch for turning the light on, a second light OFF switch for turning the light off, a third, fan ON switch for turning the fan on, and a fourth, fan OFF switch for turning the fan off.

7. The system as claimed in claim 6, wherein said control signal generating means comprises a timing circuit for producing a series of predetermined firing delays in an input AC signal, and said switches are connected in said circuit, each switch comprising means for completing a timing circuit to produce a predetermined firing delay associated with said switch on closure of said switch by an operator.

8. The system as claimed in claim 6, wherein said program instructions comprise means for associating a delay signal of a predetermined first duration with switching on or off of the associated appliance, and a delay signal of greater than said first duration with a change in intensity of the associated appliance.

9. The system as claimed in claim 1, wherein said control signal generating means comprises a switching circuit having two parts, the first part comprising switch means for turning the current off for any one of a plurality of selected time periods after a positive going zero crossing and the second part comprising switch means for turning the current off for any one of plurality of selected time periods after a negative going zero crossing, each said switch means comprising a switching device for turning off the current after the respective zero crossing and control means for switching on said switching device after the corresponding selected time period, said control means including said manually operable switches, each of said switches comprising a normally open switch, a charging circuit in which said switch is connected having a predetermined time constant corresponding to one of said selected time periods, each of said charging circuits comprising means for delaying operation of said control means for said selected time period on closure of the associated switch.

10. The system as claimed in claim 9, wherein said timing devices each comprise a thyristor connected to one side of an AC power input, and said control means comprise switchable means connected to be fired when said AC input reaches a predetermined positive or negative voltage, respectively, said charging circuits comprising means for delaying firing of said switchable means for the time constant of said respective charging circuits when one of the associated switches is closed.

11. The system as claimed in claim 10, wherein said thyristors are silicon controlled rectifier devices connected in opposite directions to the AC input, and said switchable means comprise two silicon bilateral switches, one connected to the gate of one of the thyristors and the other connected to the gate of the other thyristor.

12. The system as claimed in claim 9, wherein said switching circuit includes power regulating means for providing a constant voltage to the charging circuits.

13. The system as claimed in claim 1, wherein said manually operable switches include a first pair of normally open switches for switching one of said appliances on and off, respectively, and a second pair of normally open switches for switching the other appliances on and off, respectively, and dual function push button means associated with said pair of switches for depression by an operator to close a selected one of said switches, said switches being biassed into an open position on release of the associated push button.

14. The system as claimed in claim 6, wherein said manually operable switches further include a fifth REVERSE switch for reversing the direction of the fan, and a sixth, PROGRAM switch of reinitiating any one of a series of pre-programmed sequences of operation of said system.

15. The system as claimed in claim 14, wherein each of said switches is associated with push button means for depression by an operator to close the associated switch, the switches being biassed to open on release of the associated push button means, and said control functions comprise means for monitoring the duration of control pulses generated by closure of any of said switches, means for switching said light on and off, respectively, in response to closure of said first and second switch for a first duration and for increasing and decreasing the light intensity, respectively, in response to closures of said first and second switch for greater than said first duration.

16. The system as claimed in claim 15, wherein said control functions further comprise means for switching said fan on and off, respectively, in response to closure of said third and fourth switch for a first length of time, and for increasing and decreasing the fan speed, respectively, in response to closure of said third and fourth switch for greater than said first length of time.

17. The system as claimed in claim 14, wherein said control functions further include means for monitoring the length of time said sixth switch is closed, and means for associating a series of different lengths of switch closure times with a series of different programmed sequences of operation.

18. The system as claimed in claim 17, wherein one of said programmed sequences of operations comprises mean for switching said lights on and off repeatedly for different pre-selected time periods.

19. The system as claimed in claim 17, wherein one of said programmed sequences of events comprises means for switching said lights off automatically after a predetermined time period.

20. The system as claimed in claim 1, wherein said delay signal detecting means comprises a digital timing circuit for detecting delays after each zero crossing and producing output control signals having a length dependent on said delays.

21. The system as claimed in claim 20, wherein said timing circuit comprises a first part responsive to the positive half of the AC waveform received from said generating means and a second part responsive to the negative half of the waveform received from said generating means, said first and second parts comprising means for tuning on and off, respectively, in response to the AC half cycle reaching a predetermined voltage level normally reached just after a zero crossing and just before the next zero crossing, respectively, whereby a delayed firing signal will result in a delay in the turn on point and a resultant shortening of the output control pulse.

22. The system as claimed in claim 21, wherein the first part of the timing circuit comprises a first inverter for turning off when the rising part of the positive half of the input AC waveform reaches 10 volts and turning off when the falling part of the positive half reaches 10 volts, and a second inverter connected to invert the output of the first inverter, and the second part of the circuit comprises a third inverter for turning on when the falling part of the negative half of the input AC waveform reaches -10 volts and turning off when the rising part of the negative half reaches -10 volts, the timing circuit further including a pair of flip flops and an OR gate having its inputs connected to the outputs of the flip flops, the output of the OR gate comprising a control pulse input to said programmable control means, one of the flip flops being reset in response to switching on or off of said second inverter and the other of said flip flops being reset in response to switching on or off of said third inverter, and means for clocking the two flip flops comprising an OR gate connected to the outputs of the first and third inverters and having its output connected to the clock inputs of the two flip flops.

23. The system as claimed in claim 1, wherein said manually operable switches and control signal generating means are provided in a wall control unit, and said delay signal generating means and programmable control means are provided in a remote ceiling fixture main control unit connected to the output of said wall control unit, said ceiling fixture comprising a combined ceiling fan and light assembly, and said main control unit further comprising light driver means for controlling opeation of the light, a motor for rotating said fan, motor driver means for switching said motor on and off, speed control means for controlling the speed of said fan, and reversing means for reversing the direction of said fan, said programmable control means comprising means for controlling operation of said light driver, motor driver, speed control means and reversing means in response to detection of any one of a series of predetermined delay signals from said wall control unit.

24. The system as claimed in claim 23, wherein said main control unit further includes a power supply for supplying a regulated DC voltage to DC operated components of said main control unit.

25. The system as claimed in claim 23, wherein said main control unit further includes an audio output device or producing an audio output signal, said programmable means further comprising means for operating said audio output device in response to detection of predetermined delay signals.

26. The system as claimed in claim 23, wherein said control means furhter comprises means for controlling said light driver to delay switching on and off of said light for predetermined time periods after detection of delayed signals corresponding to light on and off control functions.

27. The system as claimed in claim 26, wherein said programmable control means comprises means for gradually increasing the light intensity from zero in response to detection of a lights on control signal, and for decreasing the light intensity in at least two steps on detection of a lights off control signal.

28. A system for separately controlling operation of a ceiling fan and light of a combination ceiling fan and light fixture, comprising:

a manually operable wall control panel including a series of push keys, the push keys including one each for turning the light on and off and one each for turning the fan on and off,

a wall control unit including a series of switches each positioned to be actuated by a respective one of said push keys, means for connecting the wall control unit to an AC input current, and means for switching off the positive and negative halves of said AC input current for predetermined time periods in response to actuation of said switches to provide a series of different delay signals on the positive and negative halves of the AC current, each switch being associated with a predetermined positive or negative half delay signal different from all the other switch delay signals,

a main control unit mounted at the combination ceiling fan and light fixture, comprising detector means for detecting and distinguishing between said delay signals from said wall control unit and for producing corresponding output control signals and microcomputer means responsive to said output control signals for controlling operation of said fan and light.

29. The system as claimed in claim 28, wherein said wall control unit comprises means for producing 30 and 45 degree delay signals, respectively in the positive and negative halves of the AC current, the switches for producing positive and negative 30 degree delay signals being associated with the light control push keys and the switches for producing positive and negative 45 degree delay signals being associated with the fan control push keys.

30. The system as claimed in claim 28, wherein said wall control panel further includes additional push keys for reversing the fan direction and for initiating programmed sequences of operation, said wall control unit further including additional switches responsive to said additional push keys to produce corresponding delay signals different from those produced by the other push keys.