Control for spark ignited internal combustion engine

• US 4,716,874 A
• Filed: 09/27/1985
• Issued: 01/05/1988
• Est. Priority Date: 09/27/1985
• Status: Expired due to Term

• Current Assignee: Champion Spark Plug Company
• Original Assignee: Champion Spark Plug Company
• Inventors: Chan, Anthony K. F., Hilliard, John C.
• Primary Examiner(s): Wolfe, Jr., Willis R.
• Application Number:
  US06/780,781
• Time in Patent Office: 830 Days
• Field of Search: 123/416, 123/417, 123/418, 123/419, 123/425, 123/435, 123/436, 123/440, 123/479, 73/35, 73/116
• US Class Current: 123/406.14
• CPC Class Codes: F02P 5/1516 with means relating to exhaust gas recirculation, e.g. turbo
• CPC Class Codes: F02P 5/1522 with particular means concerning an individual cylinder
• CPC Class Codes: F02P 5/1526 with means for taking into account incorrect functioning of the pinking sensor or of the electrical means
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

An improved control to establish ignition timing in a spark ignited internal combustion engine near optimum efficiency without knock and/or anomalous combustion. The control operates in response to a detected ion and charged particle current in the engine exhaust and to timing pulses from the engine. When the engine is operating under steady state conditions and retarded from the point of incipient knock and/or anomalous combustion, there is very little time change in the averaged exhaust current data. When incipient knock or anomalous combustion is approached, scatter in the averaged exhaust current data significantly increases. The detected scatter in the averaged exhaust current data is used to optimize engine operation for each combustion chamber.

Claims

1. A control for a spark ignited internal combustion engine having at least one combustion chamber having a combustion cycle, means for producing timing pulses having a predetermined relationship to the engine cycle, a spark plug mounted for igniting an air-fuel mixture within said chamber, an ignition system responsive to a timed signal from said control for supplying an ignition voltage to said spark plug and a port for exhausting combustion gases from said chamber, said control comprising detector means for producing an electric signal proportional to the degree of the electrical conductivity of exhaust gases passing through said port, means for averaging such detector means signal over a predetermined number of ignition cycles to generate an averaged detector means signal, and means responsive to such averaged detector means signal in successive ignition cycles and to such timing pulses for applying a timed signal to said ignition system to produce ignition timing near maximum engine efficiency without knock.

2. A control, as in claim 1, wherein said detector means comprises an electrode mounted in an engine exhaust system downstream of said exhaust port within a zone in which ionized exhaust gases passing through said port remain ionized, and means for applying a dc voltage between said electrode and said exhaust system whereby a current flows through said electrode proportional to the degree of exhaust gas conductivity at said electrode.

3. A control, as in claim 1, wherein said signal applying means includes means for detecting an abnormal detector means signal while said detector means is not exposed to electrically conductive exhaust gases, and means responsive to such abnormal detector means signal in a preselected number of engine cycles for causing such timed signal to produce a predetermined ignition timing.

4. A control, as in claim 1, wherein said signal applying means includes means for detecting when said engine misfires, and means responsive to detecting a predetermined number of engine misfires for causing such timed signal to produce a predetermined ignition timing.

5. A control for a spark ignited internal combustion engine having at least one combustion chamber having a combustion cycle, means for producing timing pulses having a predetermined relationship to the engine cycle, a spark plug mounted for igniting an air/fuel mixture within said chamber, an ignition system responsive to a timed signal from said control for supplying an ignition voltage to said spark plug and a port for exhausting combustion gases from said chamber, said control comprising detector means for producing an electric signal proportional to the degree of the electrical conductivity of exhaust gases passing through said port, means for averaging such detector means signal over a predetermined number of ignition cycles to generate an averaged detector means signal, and means responsive to such averaged detector means signal in successive ignition cycles and to such timing pulses for applying a timed signal to said ignition system to produce ignition timing near maximum engine efficiency without knock, said signal applying means including means for integrating such detector means signal in each cycle between a predetermined threshold level and a first peak in such detector means signal, said means for averaging operative to average such integrated signal over said predetermined number of ignition cycles, and wherein said signal applying means is responsive to changes in such averaged integrated signals for applying a timed signal to said ignition system.

6. A control, as in claim 5, wherein siad signal applying means further includes means for measuring any change in successive averaged integrated detector means signals, and means for advancing the ignition timing for the next engine cycle from the timing for the previous cycle by a first predetermined number of degrees when the change in such averaged integrated signals exceeds a predetermined first amount.

7. A control, as in claim 6, wherein said signal applying means further includes means responsive to such timing pulses for measuring any rate of change in engine speed, and means for advancing the ignition timing for the next engine cycle from the timing for the previous cycle by a second predetermined number of degrees when the change in such averaged integrated signals is less than said first amount and the rate of change in engine speed exceeds a second amount.

8. A control, as in claim 7, wherein said signal applying means further includes means for retarding the ignition timing for the next engine cycle from the timing for the previous cycle by a third predetermined number of degrees when the change in such averaged integrated signals is less than said first amount and the rate of change in engine speed is less than said second amount.

9. A control, as in claim 7, wherein said signal applying means further includes means for retarding the ignition timing for the next engine cycle from the timing for the previous cycle by a third predetermined number of degrees when the change in such averaged integrated signals is less than a third amount smaller than said first amount and the rate of change in engine speed is less than said second amount.

10. A control, as in claim 9, wherein said signal applying means further includes means for retarding the ignition timing for the next engine cycle from the timing for the previous cycle by a fourth predetermined number of degrees when the change in such averaged integrated signals is less than a fourth amount smaller than said second amount.

11. A control for an internal combustion engine having at least one combustion chamber having a combustion cycle, means for producing timing pulses having a predetermined relationship to each engine cycle, a variable parameter effecting each combustion event in said combustion chamber, means responsive to a control signal from said control for adjusting said variable parameter, and a port for exhausting combustion gases from said chamber, said control comprising detector means for producing an electric signal proportional to the degree of electrical conductivity of exhaust gases passing through said port, means for averaging said detector means signal over a predetermined number of ignition cycles to generates an averaged detector means signal, and means responsive to said averaged detector means signal in successive combustion cycles and to such timing pulses for applying a control signal to said variable parameter adjusting means to operate the engine at maximum efficiency without knock.

12. A control for a spark ignited internal combustion engine having at least one combustion chamber having a combustion cycle, means for producing timing pulses having a predetermined relationship to the engine cycle, a spark plug mounted for igniting an air/fuel mixture within said chamber, an ignition system responsive to a timed signal from said control for supplying an ignition voltage to said spark plug and a port for exhausting combustion gases from said chamber, said control comprising detector means for producing a pulsed electric signal having a magnitude proportional to the degree of electrical conductivity of exhaust gases passing through said port, said pulsed detector means signal defining a first pulse followed by at least one secondary pulse for each ignition cycle, and means responsive to only said first pulse of said pulsed detector means signal in each ignition cycle and to such timing pulses for applying a timed signal to said ignition system to produce ignition timing near maximum engine efficiency without knock.

14. A control, as in claim 12, wherein said means responsive to only said first pulse includes means for averaging information from said first pulse over a predetermined number of ignition cycles.

15. A control, as in claim 12, wherein said spark ignited internal combustion engine has a plurality of combustion chambers each having a separate combustion cycle, a separate spark plug mounted for igniting an air/fuel mixture within each of said chambers, said ignition system responsive to a separate timed signal from said control for each combustion chamber for selectively supplying an ignition voltage to each of said spark plugs and a separate port for exhausting combustion gases from each of said chambers, said control including a separate detector means located in each of said ports for producing a separate pulsed electric signal proportional to the degree of electrical conductivity of exhaust gases passing through each of said ports, and said means responsive to said detector means signals applies a separate timed signal for each combustion chamber to said ignition system to individually control the ignition timing for each combustion chamber to operate the engine near maximum efficiency without knock.

13. A control for an internal combustion engine having at least one combustion chamber having a combustion cycle, means for producing timing pulses having a predetermined relationship to each engine cycle, a variable parameter effecting each combustion event in said combustion chamber, means responsive to a control signal from said control for adjusting said variable parameter, and a port for exhausting combustion gases from said chamber, said control comprising detector means for producing a pulsed electric signal having a magnitude proportional to the degree of electrical conductivity of exhaust gases passing through said port, said pulsed detector means signal defining a first pulse followed by at least one secondary pulse for each combustion cycle, and means responsive to only said first pulse of said pulsed detector means signal in each combustion cycle and to such timing pulses for applying a control signal to said variable parameter adjusting means to operate the engine at maximum efficiency without knock.