Device for controlling weft yarn storing units for jet looms

• US 4,716,943 A
• Filed: 02/21/1986
• Issued: 01/05/1988
• Est. Priority Date: 02/21/1985
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho (Toyota Motor Corporation)
• Original Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho (Toyota Motor Corporation)
• Inventors: Tanaka, Hidehiko, Kawabata, Susuma, Suzuki, Fujio, Yoshida, Kazunori
• Primary Examiner(s): Hornsby, Harvey C.
• Assistant Examiner(s): Machuga, Joseph S.
• Application Number:
  US06/831,992
• Time in Patent Office: 683 Days
• Field of Search: 139/453, 139/452, 139/435, 242/47.01, 242/47.12, 242/47.13
• US Class Current: 139/452
• CPC Class Codes: D03D 47/3046 Weft yarn selection
• CPC Class Codes: D03D 47/362 with yarn retaining devices, e.g. stopping pins D03D47/367 takes precedence
• CPC Class Codes: D03D 47/363 Construction or control of the yarn retaining devices

Abstract

In a jet loom in which weft yarns are stored in weft yarn storing units according to a weaving command, and are jetted in the weft insertion cycles thereof, a device for controlling the storing unit comprises: rotation detecting means for detecting the rotational condition of the loom spindle, to output a spindle rotation signal; a rotation control circuit which, according to a weft yarn jetting order, calculates the number of standby cycles between weft insertion cycles, and calculates the speeds of rotation of the storing units to store weft yarns in advance according to the numbers of standby cycle, to output rotation command signals; a drive circuit for receiving the spindle rotation signal and the rotation command signal, to output drives signal to determine the speeds of rotation of the storing units; and drive means provided for the storing unit, each receiving the drive signal to drive the storing unit at a speed of rotation corresponding to the drive signal thus received, a weft yarn as long as a predetermined weft insertion length being stored in the storing units in the weft insertion cycles selected according to the weft yarn jetting order.

Claims

1. A control device for controlling the storage amount of a selected weft yarn in a storage device for a jet loom having a plurality of weft yarn storing units wherein a plurality of weft yarns are stored in respective weft yarn storing units according to weaving pattern command signals produced by a command means, and in the weft insertion cycle of each weft yarn storing unit, the weft yarn stored therein is jetted to the loom to perform a weft insertion, comprising:

rotation detecting means for detecting a rotational condition of the driving shaft of a loom body, to output a driving shaft rotation signal;

a rotation control circuit which, according to a weft yarn jetting order command signal, calculates the numbers of standby cycles between weft insertion cycles of said weft yarn storing units, and calculates the speeds of rotation of weft yarn storing sections in said weft yarn storing units to store weft yarns for weft insertion in advance according to the numbers of standby cycles thus calculated, to produce rotation command signals;

a driving circuit for receiving the driving shaft rotation signal from said rotation detecting means and the rotation command signals from said rotation control circuit, to produce drive signals to determine the speeds of rotation of said weft yarn storing units; and

drive means provided for said weft yarn storing units, respectively, each drive means receiving the drive signal from said drive circuit to drive a respective weft yarn storing unit at a speed of rotation corresponding to said drive signal thus received,

a weft yarn having a length corresponding to a predetermined weft insertion length being stored in said weft yarn storing units in weft insertion cycles selected according to said weft yarn jetting order command signal.

2. A device as claimed in claim 1, wherein said rotation control circuit calculates, in the case where a weft insertion length corresponding to a weaving width of said loom is represented by l, the number of set storing cycles is represented by n (n being an integer larger than zero) and the calculated number of standby cycles of a weft yarn storing unit is represented by Si, the speed of rotation of a weft yarn drive section of the weft yarn storing unit which uniformly allots a weft yarn length nl stored before the following weft insertion over cycles which are determined from the sum ##EQU5## of the number of standby cycles and the number of set storing cycles, to output a said rotation command signal.

3. A device as claimed in claim 2, wherein said rotation control circuit, when said sum ##EQU6## exceeds a predetermined upper limit S'"'"' of cycles for uniform allotment, calculates and outputs the speeds of rotation of the weft yarn storing units which store said weft yarn lengths nl in the weft yarn storing sections thereof during S'"'"' cycles, and after said S'"'"' cycles, outputs signals to stop the weft yarn drive sections thereof.

4. A device as claimed in claim 3, wherein said rotation detecting means comprises a shaft encoder which is coupled through rotation to the driving shaft of said loom body and the spindles of the weft yarn storing sections of said weft yarn storing units, to generate an electrical pulse for every predetermined angular rotation of said driving shaft and each spindle,

said drive circuit comprises a control circuit for converting the frequency of a pulse signal from said shaft encoder, to control the speeds of rotation of said weft yarn storing units, and

said rotation control circuit controls the frequency conversion ratio of said drive circuit according to said rotation command signal based on said weft yarn jetting order command signal.

5. A device as claimed in claim 1, which further comprises rotational detecting means for detecting the condition of the weft yarn storing units to output a weft yarn storing signal wherein said drive circuit further comprises comparing means for comparing said drive shaft rotation signal with said weft storing signal, and controlling means for controlling said weft yarn storing units by outputting the difference between said two signals in such a manner that a weft yarn having a predetermined weft insertion length is stored in cycles selected by a weft yarn jetting order signal stored in a memory provided in said rotation control circuit.

6. A device as claimed in claim 1, wherein said rotation control circuit comprises:

a jetting order command circuit for outputting signals of weft yarn jetting order command,

a standby cycle calculating circuit calculating the numbers of standby cycles between weft insertion cycles of said weft yarn storing units according to a weft yarn jetting order command signal, and

a calculating circuit of rotation command amount for calculating the speeds of rotation of weft yarn storing sections in said weft yarn storing units to store weft yarns for weft insertion in advance according to the numbers of standby cycles thus calculated.

7. A device as claimed in claim 6, wherein said drive means comprises a pulse motor.

8. A device as claimed in claim 6, wherein said drive circuit comprises a circuit of open loop control system.

9. A device as claimed in claim 6, wherein said rotation detecting means comprises an optical rotary encoder provided on said loom body.

10. A device as claimed in claim 6, wherein said drive means comprises a pulse motor, said rotation control circuit comprises a circuit for alloting a weft yarn length corresponding to n weft insertion (n>

1), and said drive circuit comprises a circuit of open loop control system.

11. A device as claimed in claim 1, wherein said storing units comprise a plurality of drum type storing units,

said rotation detecting means for detecting the rotational condition of the drive shaft of a loom body comprises an optical rotary encoder

said rotation control circuit comprises a microcomputer used to produced a rotation command signal for each storing means, and to subject the rotation command encoder signals to frequency division.