Film-type electrical element and connection wire combination and method of connection
First Claim
1. Electrical or electronic component havinga substrate (1) having an essentially insulating surface;
- a film-type conductive track (2) in layer form of conductive material (2) applied to the insulating substrate (1);
a connection wire (4); and
further comprising a unitary mechanical and electrical bonding connection (3) between the conductive track (2) and the connection wire (4),which bonding connection is characterized bya unitary element (3) of electrically conductive metal particles and glass particles,wherein the metal particles ensure electrical connection between the conductive track (2) and the connection wire (4),said unitary element (3) being bonded to the conductive track (2)wherein at least in part, an end portion of said connection wire (4) is surrounded by and embedded in said unitary element; and
wherein the metal particles comprise metal powder present in between 40 to 80% (by weight) of the unitary element (3).
1 Assignment
0 Petitions
Accused Products
Abstract
To form a sturdy, environmentally essentially unaffected and high-temperature resistance electrical connection between a connection wire (4) and a conductive track (2) on the substrate (1), a portion of the wire (4) is embedded in a unitary bonding element (3). The bonding element comprises about 70% of metal particles and 30% of glass particles to form a bonding spot. The bonding spot is made by applying a paste of glass and platinum powder, with the glass powder having a grain size several times larger than the platinum powder on the conductive track (2), pressing the end portion of the connection wire (4) into the spot so that the wire will be completely surrounded, and then firing the bonding spot. If the conductive track (2) is applied by film technology, firing of the conductive track (2) and of the bonding spot (3) can be carried out in a single operating step. Preferably, the conductive track and the bonding spot (3), as well as the connecting wire (4), have temperature coefficient-compatible components which, preferably, are similar or the same. The conductive track may be a temperature raising resistor (R).
26 Citations
34 Claims
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1. Electrical or electronic component having
a substrate (1) having an essentially insulating surface; -
a film-type conductive track (2) in layer form of conductive material (2) applied to the insulating substrate (1); a connection wire (4); and further comprising a unitary mechanical and electrical bonding connection (3) between the conductive track (2) and the connection wire (4), which bonding connection is characterized by a unitary element (3) of electrically conductive metal particles and glass particles, wherein the metal particles ensure electrical connection between the conductive track (2) and the connection wire (4), said unitary element (3) being bonded to the conductive track (2) wherein at least in part, an end portion of said connection wire (4) is surrounded by and embedded in said unitary element; and wherein the metal particles comprise metal powder present in between 40 to 80% (by weight) of the unitary element (3). - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17)
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18. Electrical or electronic component having
a substrate having an essentially insulating surface; -
a film-type conductive track (2) in layer form of conductive material applied to the insulating surface of the substrate (1); a connection wire (4) and comprising a unitary and electrical bonding connection between the conductive track (2) and the connection wire, which bonding connection is characterized by a unitary element comprising the residue of a paste formed by metal particles which ensure electrical connection between the conductive track (2) and the connection wire (4) and glass particles, and a solvent, which residue occurs after firing of said paste and evaporation of the solvent, said unitary element being bonded to the conductive track and, at least in part, embedding and surrounding an end portion of said connection wire within said unitary element; and wherein the metal particles comprise metal powder present in between 40 to 80% (by weight) of the unitary element (3). - View Dependent Claims (19, 33, 34)
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20. Electrical or electronic component having
a substrate (1) having an essentially insulating surface; -
a film-type conductive track (2) in layer form of conductive material (2) applied to the insulating substrate (1); a connection wire (4); and further comprising a unitary mechanical and electrical bonding connection (3) between the conductive track (2) and the connection wire (4), which bonding connection is characterized by a unitary element (3) of electrically conductive metal particles and glass particles, wherein the metal particles ensure electrical connection between the conductive track (2) and the connection wire (4), said unitary element (3) being bonded to the conductive track (2) wherein at least in part, an end portion of said connection wire (4) is surrounded by and embedded in said unitary element; and wherein the metal powder comprises a powder of platinum, or of a platinum alloy.
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21. Electrical or electronic component having a substrate (1) having an essentially insulating surface;
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a film-type conductive track (2) in layer form of conductive material (2) applied to the insulating substrate (1); a connection wire (4); and further comprising a unitary mechanical and electrical bonding connection (3) between the conductive track (2) and the connection wire (4), which bonding connection is characterized by a unitary element (3) of electrically conductive metal particles and glass particles, wherein the metal particles ensure electrical connection between the conductive track (2) and the connection wire (4), said unitary element (3) being bonded to the conductive track (2) wherein at least in part, an end portion of said connection wire (4) is surrounded by and embedded in said unitary element; and wherein the metal powder has an average grain size of between about 1.5 to 5 micrometers.
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22. Electrical or electronic component having a substrate (1) having an essentially insulating surface;
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a film-type conductive track (2) in layer form of conductive material (2) applied to the insulating substrate (1); a connection wire (4); and further comprising a unitary mechanical and electrical bonding connection (3) between the conductive track (2) and the connection wire (4), which bonding connection is characterized by a unitary element (3) of electrically conductive metal particles and glass particles, wherein the metal particles ensure electrical connection between the conductive track (2) and the connection wire (4), said unitary element (3) being bonded to the conductive track (2) wherein at least in part, an end portion of said connection wire (4) is surrounded by and embedded in said unitary element; and wherein the glass particles comprise lead-boron-silicate glass. - View Dependent Claims (23, 24, 25, 26, 27, 28, 29, 30, 31, 32)
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Specification