Quick discharge motor starting circuit

• US 4,719,399 A
• Filed: 09/24/1986
• Issued: 01/12/1988
• Est. Priority Date: 09/24/1986
• Status: Expired due to Fees

• Current Assignee: Rexnord Corporation
• Original Assignee: PT Components, Inc. (Regal Rexnord Corp.)
• Inventors: Wrege, Richard A.
• Primary Examiner(s): Smith, Jr., David
• Application Number:
  US06/910,932
• Time in Patent Office: 475 Days
• Field of Search: 318/785, 318/786, 318/816, 318/817, 318/778, 318/794, 318/795, 320/1
• US Class Current: 318/786
• CPC Class Codes: H02P 1/44 by phase-splitting with a capacitor

Abstract

A motor starting control circuit is provided with an auxiliary switch (100), including a triac (102) and series resistor (114), connected across the start capacitor (5) for quickly discharging the start capacitor (5) upon disconnection of the start capacitor (5) from the AC source (4). This enables a lower rated start switch (6) by eliminating extra voltage thereacross caused by an otherwise charged start capacitor (5).

Claims

1. In a single phase AC induction motor having a main winding and an auxiliary winding both connectable to an AC power source, and having a start capacitor for providing a phase shifted field for starting torque, and having start switch means for automaticaly connecting and disconnecting said start capacitor to and from said AC source in starting and running modes, respectively, auxiliary switch means connected across said start capacitor for quickly discharging said start capacitor upon disconnection of said start capacitor from said AC source.

2. The invention according to claim 1 wherein said start switch means is conductive during said starting mode and nonconductive during said running mode, and said auxiliary switch means is nonconductive during said starting mode and conductive during said running mode.

3. The invention according to claim 2 wherein each of said start switch means and said auxiliary switch means comprises optically isolated switch means with respective LEDs for triggering said start switch means and said auxiliary switch means into conduction, and comprising control means having a first output terminal providing a turn-on signal during said starting mode and conducting current through said LED of said start switch means, and providing a turn-off signal during said running mode and preventing conduction of current through said LED of said start switch means, and having a second output terminal providing a turn-on signal for said auxiliary switch means during said running mode and conducting current through said LED of said auxiliary switch means.

4. In a single phase AC induction motor having a main winding and an auxiliary winding both connectable to an AC power source, and having a start capacitor for providing a phase shifted field for starting torque, and having start switch means for automatically connecting and disconnecting said start capacitor to and from said AC source in starting and running modes, respectively, control circuitry comprising:

auxiliary switch means connected across said start capacitor;

main voltage detector means for sensing main winding voltage;

auxiliary voltage detector means for sensing auxiliary winding voltage;

voltage comparator means comparing main and auxiliary voltages from said main and auxiliary voltage detector means and turning off said start switch means when said auxiliary winding voltage rises to a given cut-out value relative to said main winding voltage as a function of motor speed corresponding to a given cut-out speed to disconnect said start capacitor from said AC source and also turning on said auxiliary switch means to discharge said start capacitor through said auxiliary switch means.

5. The invention according to claim 4 wherein:

said start switch means comprises a pair of SCRs connected in inverse parallel and having gating circuitry including light responsive switch means optically triggered into conduction to enable gating current to flow from said AC source through said light responsive switch means to gates of said SCRs to bias the latter into conduction;

said auxiliary switch means comprises a triac connected across said start capacitor and having gating circuitry including light responsive switch means optically triggered into conduction to enable gating current to flow from a charged said start capacitor through said last mentioned light responsive switch means to the gate of said triac to bias the latter into conduction;

said start switch means further comprises light emitting means connected in circuit with said comparator means and conducting current through said light emitting means in response to a turn-on signal from said comparator means during said starting mode, such that said light emitting means emits light to said light responsive means of said gating circuitry of said SCRs such that the latter turn on and connect said start capacitor to said AC source, and such that current through said last mentioned light emitting means is blocked by a turn-off signal from said comparator means in said running mode such that said SCRs are nonconductive and disconnect said start capacitor from said AC source;

and wherein said auxiliary switch means further comprises light emitting means connected in circuit with said comparator means and conducting current through said last mentioned light emitting means in response to said second mentioned signal from said comparator means such that said last mentioned light emitting means emits light to said light responsive means in the gating circuitry of said triac such that the latter is biased into conduction and conducts current therethrough to discharge said start capacitor in said running mode, and such that current through said last mentioned light emitting means is blocked in response to said first mentioned signal from said comparator means such that said triac is nonconductive in said starting mode.

6. The invention according to claim 5 wherein said triac is connected in parallel with said start capacitor between a pair of terminals, one of said terminals being a common node connected to the anode of one of said SCRs and to the cathode of the other of said SCRs, the other terminal being connected through said light responsive switch means of said auxiliary switch means to the gate of said triac.

7. The invention according to claim 4 comprising power supply means connected to said AC source and providing a voltage biasing each of said light emitting means of said start switch means and said auxiliary switch means, and wherein said comparator means has a first output completing a circuit through said light emitting means of said start switch means from said reference voltage of said power supply means, and wherein said comparator means has a second output completing a circuit through said light emitting means of said auxiliary switch means from said voltage of said power supply means, said light emitting means of said start switch means being connected in series between said power supply means and said first output of said comparator means, said light emitting means of said auxiliary switch means being connected in series between said power supply means and said second output of said comparator means.

8. In a single phase AC induction motor having a main winding and an auxiliary winding both connectable to an AC power source, and having a start capacitor for providing a phase shifted field for starting torgue, and having start switch means for automatically connecting and disconnecting said start capacitor to and from said AC source in starting and running modes, respectively, control circuitry comprising:

main voltage detector means for sensing the magnitude of main winding voltage;

auxiliary voltage detector means for sensing the magnitude of auxiliary winding voltage;

a first voltage comparator responsive to said main and auxiliary voltage detector means and comparing auxiliary winding voltage against main winding voltage and outputting a turn-off signal when the magnitude of the auxiliary winding voltage increases to a given cut-out value relative to the magnitude of the main winding voltage as a function of motor speed corresponding to a given cut-out speed;

a second voltage comparator responsive to said main and auxiliary voltage detector means and comparing auxiliary winding voltage against main winding voltage and outputting a turn-on signal when the auxiliary winding voltage decreases to a given cut-in value relative to the main winding voltage as a function of motor speed corresponding to a given cut-in speed, said given cut-in value being a stall or overload condition voltage derived from auxiliary winding voltage during running of said motor after starting, said given cut-in speed being less than said given cut-out speed;

a third voltage comparator responsive to the output of said first voltage comparator to output a turn-off signal in response to said turn-off signal from said first voltage comparator;

10. The invention according to claim 8 comprising power supply means connected to said AC source and providing a reference voltage, and wherein:

said third voltage comparator compares the output of said first voltage comparator against said reference voltage and outputs a turn-off signal responsive to said turn-off signal from said first voltage comparator rising in a given polarity direction to a predetermined value relative to said reference voltage;

the output of said second voltage comparator and the output of said third voltage comparator are connected together at a common node;

said fourth voltage comparator compares the voltage at said common node against said reference voltage and outputs said turn-off signal to said start switch means when the voltage at said common node decreases in a given polarity direction to a predetermined turn-off value relative to said reference voltage, and wherein said fourth voltage comparator outputs said turn-on signal to said start switch means when the voltage at said common node increases in a given polarity direction to a predetermined turn-on value relative to said reference voltage;

the output of said fourth voltage comparator is applied to an input of said third voltage comparator which is responsive to said output of said first voltage comparator, such that said turn-on signal from said fourth voltage comparator is also applied to said third voltage comparator such that the latter outputs said turn-on signal therefrom which is applied to an input of said fourth voltage comparator which also receives said output of said second voltage comparator to ensure that said fourth voltage comparator continues to generate said turn-on signal from the output thereof, and such that said turn-off signal from said output of said fourth voltage comparator is also applied to said input of said third voltage comparator which receives said output of said first voltage comparator such that said third voltage comparator outputs said turn-off signal to said input of said fourth voltage comparator which also receives said output of said second voltage comparator and ensures that said fourth voltage comparator continues to generate said turn-off signal, to provide latching flip flop action;

said start switch means comprises optically isolated switch means with an LED connected to the output of said fourth voltage comparator;

said auxiliary switch means comprises optically isolated switch means with an LED connected to the output of said third voltage comparator.

9. a fourth voltage comparator responsive to the output of said second voltage comparator and responsive to the output of said third voltage comparator, said fourth voltage comparator being responsive to said turn-off signal from said third voltage comparator to output a turn-off signal to said start switch means to disconnect said start capacitor from said AC source, said fourth voltage comparator being responsive to said turn-on signal from said second voltage comparator to output a turn-on signal to said start switch means to connect sa-d start capacitor to said AC source;

auxiliary switch means connected across said start capacitor, said turn-off signal from said third voltage comparator to said fourth voltage comparator providing a turn-on signal for said auxiliary switch means to discharge said start capacitor.