Fluid powered electrical generator

• US 4,720,640 A
• Filed: 09/23/1985
• Issued: 01/19/1988
• Est. Priority Date: 09/23/1985
• Status: Expired due to Term

• Current Assignee: Turbostar Incorporated
• Original Assignee: Turbostar Incorporated
• Inventors: Anderson, Bjorn M. S., Ziegler, Reinhold H.
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): Voeltz, Emanuel Todd
• Application Number:
  US06/779,227
• Time in Patent Office: 848 Days
• Field of Search: 290/42-44, 290/53-55, 415/2-4, 415/146, 415/147, 415/DIG. 1, 416/9, 416/93 R, 416/179-184, 310/68 R, 310/68 B, 310/68 D, 310/87, 310/154, 310/156, 310/254, 310/179-181, 310/185, 310/268
• US Class Current: 290/43
• CPC Class Codes: F03B 13/083 The generator rotor being mounted as turbine rotor rim
• CPC Class Codes: F03D 13/20 Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
• CPC Class Codes: F03D 9/25 the apparatus being an electrical generator F03D9/22 takes precedence
• CPC Class Codes: F05B 2240/133 with a convergent-divergent guiding structure, e.g. a Venturi conduit
• CPC Class Codes: H02K 7/183 wherein the turbine is a wind turbine adaptation of a wind turbine to an electric generator F03D9/25
• CPC Class Codes: Y02E 10/20 Hydro energy
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction
• CPC Class Codes: Y02E 10/728 Onshore wind turbines

Abstract

A fluid powered electrical generator having an impellor-rotor rotatively mounted on a central support structure. A toroidal outer support structure surrounds the impellor-rotor, with the impellor-rotor including a plurality of circumferentially spaced-apart fluid dynamic blades. The outward ends of the blades are connected together by a rotor rings which is coaxial with respect to the outer support structure. The central support structure is supported within the outer support structure by stanchions or the like so as to permit a fluid stream to flow therebetween past the fluid dynamic blades. A peripheral electrical generator having a rotor element secured to the rotor ring and a stator element secured to the outer support structure produces electrical energy as the impellor-rotor is driven by the fluid stream.

Claims

1. An axial flow fluid turbine generator apparatus comprising, in combination:

a central support structure;

a hollow outer support structure surrounding and connected to said central support structure and adapted to pass a steam of fluid between said support structures;

an impellor-rotor rotatably mounted on said central support structure;

said impellor-rotor having a plurality of circumferentially spaced non-magnetic fluid dynamic blade means for transferring energy from the stream of fluid; and

a ring connecting the radial outward end of said blade means;

said impellor-rotor including a central hub portion connected to the radial inward end of each of said blade means and each of said blade means having the shape of an airfoil, said airfoil having a positive angle of attack at said central hub portion and an angle of attack at said ring less than said positive angle at said central hub portion.

2. The apparatus of claim 1 wherein said ring includes an armature coil.

3. The apparatus of claim 2 wherein said armature coil is a printed circuit.

4. The apparatus of claim 2 wherein said armature coil is a stamped circuit.

5. The apparatus of claim 2 wherein said armature coil is a chemically-machined coil.

6. The apparatus of claim 2 including a plurality of magnets supported on said outer-support structure adjacent said armature.

7. The apparatus of claim 6 wherein said magnets include permanent magnets.

8. The apparatus of claim 6 wherein said magnets include electromagnets.

9. The apparatus of claim 1 including a plurality of magnets supported on said ring.

10. The apparatus of claim 9 wherein said magnets include permanent magnets.

11. The apparatus of claim 9 wherein said magnets include electromagnets.

12. The apparatus of claim 9 including an armature coil supported on said outer support structure adjacent said magnets.

13. The apparatus of claim 1 wherein said impellor-rotor including said blade means and said ring are one integral monolithic member.

18. The apparatus of claim 1 wherein said outer-support structure includes a central stator portion, an upstream inlet fairing and a downstream diffuser shroud, said diffuser shroud formed as a toroid having catenoid inner surface.

19. The apparatus of claim 1 wherein said outer support structure includes a central stator portion, an upstream inlet fairing and a downstream diffuser shroud, said diffuser shroud formed as a toroid having catenoid, inner and outer surface.

20. The apparatus of claim 1 wherein said outer support structure includes a central stator portion, an upstream inlet fairing and a downstream diffuser shroud, said diffuser shroud formed as a toroid having a catenoid inner surface and a truncated conical outer surface.

21. The apparatus of claim 1 wherein said outer support structure includes a central stator portion, an upstream inlet fairing and a downstream diffuser shroud, said diffuser shroud formed as a toroid having a catenoid inner surface and a paraboloid outer surface.

22. The apparatus of claim 1 wherein said outer support structure includes a central stator portion, an upstream inlet fairing and a downstream diffuser shroud, the diameter of the downstream end of said diffuser shroud being at least double the diameter of the upstream end of said inlet fairing and the axial length of said outer support structure being less than or equal to one and one-half times the diameter of the upstream end of said inlet fairing.

23. The apparatus of claim 1 wherein said outer support structure includes a central stator portion, an upstream inlet fairing and a downstream diffuser shroud, and means for providing passage of fluid through said diffuser shroud.

24. The apparatus of claim 23 wherein said passage means directs fluid across the space between the outer and central support structures for discharge at said central support structure.

25. The apparatus of claim 23 wherein said passage means directs fluid along the inside surface of said diffuser shroud.

14. An axial flow fluid turbine generator apparatus comprising, in combination:

a central support structure;

a hollow outer support structure surrounding and connected to said central support structure and adapted to pass a stream of fluid between said support structures;

an impellor-rotor rotatably mounted on said central support structure;

said impellor-rotor having a plurality of circumferentially spaced non-magnetic fluid dynamic blade means for transferring energy from the stream of fluid;

gimbal mounting means connected to and supporting said outer support structure; and

stabilizer means for aligning said outer support structure and said impellor-rotor with a fluid flow stream.

15. The apparatus of claim 14 including stabilizer control means for moving said stabilizer means to tilt said outer support structure gradually out of the fluid flow stream.

16. The apparatus of claim 15 wherein said stabilizer control means includes means for sensing the speed of said impellor-rotor means for tilting said outer support structure out of the fluid flow stream in response to impellor-rotor overspeed sensed by said sensing means.

17. The apparatus of claims 14 wherein said outer support structure includes a central stator portion, an upstream inlet fairing and a downstream diffuser shroud.

26. An axial flow fluid turbine generator apparatus comprising, in combination:

a central support structure;

a hollow outer support structure surrounding and connected to said central support structure and adapted to pass a stream of fluid between said support structures;

an impellor-rotor rotatably mounted on said central support structure;

said impellor-rotor having a plurality of circumferentially spaced non-magnetic fluid dynamic blade means for transferring energy from the stream of fluid; and

said outer support structure including a central stator portion, and upstream inlet fairing and a downstream diffuser shroud, said diffuser shroud being hollow and at least the inner surface of said shroud formed of a flexible material for flexure with fluid flow through said apparatus.

27. The apparatus of claim 26 wherein the outer surface of said shroud is formed of a flexible material.

28. The apparatus of claims 26 or 27 including means for applying pressure inside said hollow shroud.

29. An axial flow turbine generator apparatus comprising, in combination:

a central support structure;

a hollow outer support structure surrounding and connected to said central support structure and adapted to pass a stream of fluid between said support structures;

an impellor-rotor rotatably mounted on said central support structure, said impellor-rotor including a plurality of circumferentially spaced fluid dynamic blade means for transferring energy from the stream of fluid and further including a ring connecting the radial outward ends of said blade means; and

peripheral generating means for generating electrical power, including a stator generating element including a plurality of magnets mounted on said outer support structure and a rotor generating element mounted on said impellor-rotor ring and including an armature coil carried on a planar substrate which lies in a plane generally normal to an axis of rotation of said impellor-rotor;

said plurality of magnets being circumferentially spaced around said outer support structure adjacent said planar substrate and in two opposing rings, with said planar substrate being disposed between said two opposing rings.

30. The apparatus of claim 29 wherein said peripheral generating means includes a plurality of magnets which produce flux along a flux path and said fluid dynamic blades are disposed outside of said flux path.

31. The apparatus of claim 29 wherein said armature coil and said planar substrate form a printed circuit.

32. The apparatus of claim 29 wherein said armature coil is stamped on said substrate.

33. The apparatus of claim 29 wherein said armature coil is a chemically-milled coil.

34. The apparatus of claim 29 wherein said magnets in one of said opposing rings have alternating polarity poles facing said planar substrate.

35. The apparatus of claim 34 wherein one of said magnetic pole pieces of one of said opposing rings is facing a corresponding one of said magnets of the other of said opposing rings, with opposite polarity poles of said corresponding magnets being adjacent said planar armature.

55. The apparatus of claim 29 further including gimbal mounting means connected to and supporting said outer support structure which permits said outer structure to rotate about first and second orthogonal axes.

56. The apparatus of claim 55 wherein said gimbal mounting means is supported on a tower with said impellor-rotor having an axis of rotation which generally intersects said first and second orthogonal axes.

57. The apparatus of claim 56 wherein said first axis coincides with a longitudinal axis of said tower and said outer support structure has a center of pressure which is offset and downstream of said first axis.

61. The apparatus or claim 29 wherein said armature coil is comprised of a plurality of squaril windings.

62. The apparatus of claim 61 wherein said planar substrate and said armature coil form a printed circuit.

63. The apparatus of claim 29 wherein said outer support structure is formed of segments arranged around the circumference of said outer support structure.

36. An axial flow turbine generator apparatus comprising, in combination:

a central support structure;

a hollow outer support structure surrounding and connected to said central support structure and adapted to pass a stream of fluid between said support structures;

an impellor-rotor rotatably mounted on said central support structure, said impellor-rotor including a plurality of circumferentially spaced fluid dynamic blade means for transferring energy from the stream of fluid and further including a ring connecting the radial outward ends of said blade means; and

peripheral generating means for generating electrical power, including a stator generating element mounted on said outer support structure and a rotor generating element mounted on said impellor-rotor ring.

said stator generating element including a plurality of magnets and said rotor generating element including a plurality of spaced apart planar substrates, each of said substrates carrying an armature coil, with said planar substrates being coaxially aligned with said impellor-rotor and lying in respective planes normal to an axis of rotation of said impellor-rotor.

37. The apparatus of claim 36 wherein said magnets are circumferentially spaced around said outer support structure in rows intermediate said planar substrates.

38. An axial flow turbine generator apparatus comprising, in combination:

a central support structure;

a hollow outer support structure surrounding and connected to said central support structure and adapted to pass a stream of fluid between said support structures;

an impellor-rotor rotatably mounted on said central support structure, said impellor-rotor including a plurality of circumferentially spaced fluid dynamic blade means for transferring energy from the stream of fluid and further including a ring connecting the radial outward ends of said blade means; and

peripheral generating means for generating electrical power including a stator generating element including a plurality of magnetics mounted on said outer support structure and a rotor generating element including an armature coil mounted on said impellor-rotor ring;

said rotor generating element further including a tubular substrate, coaxial with said impellor-rotor ring, which carries said armature coil.

39. The apparatus of claim 38 wherein said tubular substrate is a bi-curved tubular substrate having a curved cross-section in planes both normal and parallel to an axis of rotation of said impellor-rotor.

40. An axial flow turbine generator apparatus comprising, in combination:

a central support structure;

a hollow outer support structure surrounding and connected to said central support structure and adapted to pass a stream of fluid between said support structures;

an impellor-rotor rotatably mounted on said central support structure, said impellor-rotor including a plurality of circumferentially spaced fluid dynamic blade means for transferring energy from the stream of fluid and further including a ring connecting the radial outward ends of said blade means; and

peripheral generating means for generating electrical power, including a stator generating element mounted on said outer support structure and a rotor generating element mounted on said impellor-rotor ring;

said peripheral generating means further including energy transfer means for transferring electrical energy from said armature coil to a non-rotating structure of said turbine generator apparatus, said energy transfer means including an inductive coupler having a primary winding which rotates with said impellor-rotor and a secondary winding which is mounted on said non-rotating structure.

41. The apparatus of claim 40 wherein said energy transfer means further includes inverter means for converting an electrical output of said armature coil, which is at a first frequency, to an electrical output fed to said primary winding of said inductive coupler means which is at a second frequency different from said first frequency.

42. The apparatus of claim 41 wherein said primary winding of said inductive coupler means is positioned on said impellor-rotor and adjacent said central support structure.

43. The apparatus of claim 41 wherein said primary winding of said inductive coupler means is supported on said ring of said impellor-rotor.

44. The apparatus of claim 41 wherein said primary winding of said inductive coupler means is mounted on a coupler substrate which is coaxially aligned with said impellor-rotor.

45. The apparatus of claim 44 wherein said coupler substrate is tubular, having a surface which supports said primary winding which is generally parallel with an axis of rotation of said impellor-rotor.

46. The apparatus of claim 44 wherein said rotor generating element further includes a planar substrate which carries said armature coil, with said planar substrate lying in a plane generally normal to said impellor-rotor axis of rotation.

47. The apparatus of claim 46 wherein said coupler substrate is a planar substrate, with said planar substrate lying in a plane generally normal to said impellor-rotor axis of rotation.

48. An axial flow turbine generator apparatus comprising, in combination:

a central support structure;

a hollow outer support structure surrounding and connected to said central support structure and adapted to pass a stream of fluid between said support structures;

an impellor-rotor rotatably mounted on said central support structure, said impellor-rotor including a plurality of circumferentially spaced fluid dynamic blade means for transferring energy from the stream of fluid and further including a ring connecting the radial outward ends of said blade means; and

peripheral generating means for genrating electrical power, including a stator generating element mounted on said outer support structure and a rotor generating element mounted on said impellor-rotor ring;

said peripheral generating means comprising an armature which includes an armature substrate having a generally U-shaped cross-section, said armature substrate including first and second spaced-apart tubular substrates and a third planar substrate, normal to and interconnecting said tubular substrates, with said armature further including an armature coil mounted on each of said first second and third substrates.

49. The apparatus of claim 48 wherein said stator generating element includes said armature.

50. The apparatus of claim 48 wherein said rotor generating element includes said armature.

51. An axial flow turbine generator apparatus comprising, in combination:

a central support structure;

a hollow outer support structure surrounding and connected to said central support structure and adapted to pass a stream of fluid between said support structures;

an impellor-rotor rotatably mounted on said central support structure, said impellor-rotor including a plurality of circumferentially spaced fluid dynamic blade means for transferring energy from the stream of fluid and further including a ring connecting the radial outward ends of said blade means;

peripheral generating means for generating electrical power, including a stator generating element mounted on said outer support structure and a rotor generating element mounted on said impellor-rotor; and

centerbody generating means for generating electrical power, said centerbody generating means including a stator generating element and a rotor generating element both having a diameter substantially less than diameters of said peripheral generating means, stator generating element and rotor generating element.

52. The apparatus of claim 51 wherein said centerbody generating means, stator generating element and rotor generating element are mounted on, and in proximity to, said center support structure.

53. An axial flow turbine generator apparatus comprising, in combination:

a central support structure;

a hollow outer support structure surrounding and connected to said central support structure and adapted to pass a stream of fluid between said support structures;

an impellor-rotor rotatably mounted on said central support structure, said impellor-rotor including a plurality of circumferentially spaced fluid dynamic blade means for transferring energy from the stream of fluid and further including a ring connecting the radial outward ends of said blade means;

peripheral generating means for generating electrical power, including a stator generating element mounted on said outer support structure and a rotor generating element mounted on said impellor-rotor ring; and

a centerbody generating means for generating electrical power, said centerbody generating means including a stator generating element and a rotor generating element both having a diameter substantially less than diameters of said peripheral generating means, stator generating element and rotor generating element and mounted on, and proximity to, said center support structure;

said turbine generator apparatus further including control means for activating and de-activating said centerbody generating means in response to electrical power output of said peripheral generating means.

54. An axial flow turbine generator apparatus comprising, in combination:

a central support structure;

a hollow outer support structure surrounding and connected to said central support structure and adapted to pass a stream of fluid between said support structures;

an impellor-rotor rotatably mounted on said central support structure, said impellor-rotor including a plurality of circumferentially spaced fluid dynamic blade means for transferring energy from the stream of fluid and further including a ring connecting the radial outward ends of said blade means;

peripheral generating means for generating electrical power, including a stator generating element mounted on said outer support structure and a rotor generating element mounted on said impellor-rotor ring;

a centerbody generating means for generating electrical power, said centerbody generating means including a stator generating element and a rotor generating element both having a diameter substantially less than diameters of said peripheral generating means, stator generating element and rotor generating element and mounted on, and proximity to, said center support structure, and

control means for activating and deactivating said centerbody generating means in response to changes in flow velocity of the stream of fluid.

58. An axial flow turbine generator apparatus comprising, in combination:

a central support structure;

a hollow outer support structure surrounding and connected to said central support structure and adapted to pass a stream of fluid between said support structures;

an impellor-rotor rotatably mounted on said central support structure, said impellor-rotor including a plurality of circumferentially spaced fluid dynamic blade means for transferring energy from the stream of fluid and further including a ring connecting the radial outward ends of said blade means; and

peripheral generating means for generating electrical power, including a stator generating element mounted on said outer support structure and a rotor generating element mounted on said impellor-rotor ring;

said rotor generating element including a tubular substrate, coaxial with said impellor-rotor ring, which carries said armature coil.

59. The apparatus of claim 58 wherein said armature coil is comprised of a plurality of squaril windings.

60. The apparatus of claim 59 wherein said tubular substrate and said armature coil form a printed circuit.