Impact-resistant electrical heating pad with antistatic upper and lower surfaces

• US 4,725,717 A
• Filed: 02/12/1987
• Issued: 02/16/1988
• Est. Priority Date: 10/28/1985
• Status: Expired due to Fees

• Current Assignee: Collins & Aikman Subsidiary Corporation
• Original Assignee: Collins & Aikman Holdings SA de CV
• Inventors: Harrison, John M.
• Primary Examiner(s): Goldberg, E. A.
• Assistant Examiner(s): LATEEF, MARVIN M
• Application Number:
  US07/013,677
• Time in Patent Office: 369 Days
• Field of Search: 219/213, 219/345, 219/528, 219/549, 338/212, 338/214, 361/216, 361/220, 361/212
• US Class Current: 219/528
• CPC Class Codes: H05B 2203/003 using serpentine layout
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 2203/026 Heaters specially adapted for floor heating
• CPC Class Codes: H05B 3/36 heating conductor embedded in insulating material

Abstract

An impact-resistant electrical heating pad is characterized in that both upper and lower surfaces are antistatic. A preferred embodiment of the pad comprises a scrim fabric, a resistance heating wire carried by the scrim fabric, and sheets of high impact plastic material connected to opposing sides of the scrim fabric to form upper and lower plastic sheets. These impact-resistant plastic sheets have electrically conductive particles distributed throughout, so that the sheets themselves are electrically conductive. An electrical conductor is connected to the electrical resistance wire for energizing the same, and is also connected to the plastic sheets for eliminating static electricity from the pad. A ground fault detection circuit is connected to the electrical conductor to interrupt the power supply to the resistance heating wire if a short occurs.

Claims

1. An electrical heating pad of the type adapted to be placed on a floor and walked upon, said pad comprising electrical resistance means serving as a heater for supplying heat to the pad, sheets of solid high impact plastic material positioned on and connected to opposing sides of said electrical resistance means to form upper and lower surfaces with said electrical resistance means encapsulated therebetween, said sheets of plastic material having electrically conductive material present on the outer surfaces thereof, elongate electrical conductor means electrically connected to said electrical resistance means and also electrically connected to the electrically conductive outer surfaces of the plastic material for providing a source of electrical power for said electrical resistance means and for also providing means for conducting away any static electricity present in the outer surfaces of said pad, and ground fault detection means electrically connected to said elongate electrical conductor means for interrupting the supply of power to said electrical resistance means when an electrical contact is made between said electrical resistance means and said upper or lower surface.

2. An electrical heating pad as claimed in claim 1, wherein said electrically conductive material comprises electrically conductive particles distributed throughout said plastic sheets including said outer surfaces thereof, and wherein an electrically conductive adhesive connects said plastic sheets to said electrical resistance means and to one another so that said sheets are electrically connected to one another.

3. An electrical heating pad as claimed in claim 1, wherein said electrically conductive material comprises electrically conductive particles distributed throughout said plastic sheets including said outer surfaces thereof, and wherein said sheets are formed of thermoplastic material and have edge portions thermally fused to one another so that said sheets are electrically connected to one another.

4. An electrical heating pad as claimed in claim 1, wherein said resistance heating means are of a smaller overall size than said plastic sheets, and wherein peripheral edge portions of said resistance heating means are positioned inwardly from the peripheral edge portions of the plastic sheets.

5. An electrical heating pad as claimed in claim 1, wherein said electrical resistance means comprises a scrim fabric and a resistance heating wire carried by and connected to said scrim fabric.

6. An electrical heating pad as claimed in claim 1, wherein said electrical resistance means comprises a scrim fabric formed of woven textile material, a resistance heating wire positioned on one surface of the scrim fabric in a predetermined generally sinuous pattern, and means securing said resistance heating wire to said scrim fabric.

7. An electrical heating pad of the type adapted to be placed on a floor and walked upon characterized in that the pad is constructed so that either surface may be uppermost without impairing the operability of the pad, said pad comprising electrical resistance means serving as a heater for supplying heat to the pad, sheets of solid high impact plastic material positioned on opposing sides of said electrical resistance means to form upper and lower surfaces with said electrical resistance means encapsulated therebetween, said sheets of plastic material having electrically conductive material present on the outer surfaces thereof, and elongate electrical conductor means electrically connected to said electrical resistance means and also electrically connected to the electrically conductive outer surfaces of the plastic material for providing a source of electrical power for said electrical resistance means and for also providing means for conducting away any static electricity present in the outer surfaces of said pad.

8. An electrical heating pad as claimed in claim 7, wherein said electrically conductive material comprises electrically conductive particles distributed throughout said plastic sheets including said outer surfaces thereof, and wherein an electrically conductive adhesive connects said plastic sheets to said electrical resistance means and to one another so that said sheets are electrically connected to one another.

9. An electrical heating pad as claimed in claim 7, wherein said electrically conductive material comprises electrically conductive particles distributed throughout said plastic sheets including said outer surfaces thereof, and wherein said plastic sheets are formed of thermoplastic material and have edge portions thermally fused to one another so that said sheets are electrically connected to one another.

10. An electrical heating pad as claimed in claim 7, wherein said resistance heating means are of a smaller overall size than said plastic sheets, and wherein peripheral edge portions of said resistance heating means are positioned inwardly from the periphery of the plastic sheets.

11. An electrical heating pad as claimed in claim 7, wherein said electrical resistance means comprises a scrim fabric and a resistance heating wire carried by and connected to said scrim fabric.

12. An electrical heating pad as claimed in claim 7, wherein said electrical resistance means comprises a scrim fabric formed of woven textile material, a resistance heating wire positioned on one surface of the scrim fabric in a predetermined generally sinuous pattern, and means securing said resistance heating wire to said scrim fabric.

13. An electrical heating pad of the type adapted to be placed on a floor and walked upon characterized in that the pad is constructed so that either surface may be uppermost without impairing the operability of said pad, said pad comprising a scrim fabric, a resistance heating wire carried by and connected to the scrim fabric, sheets of solid high impact plastic material positioned on and connected to opposing sides of said scrim fabric to form upper and lower plastic sheets with said scrim fabric and said resistance heating wire encapsulated therebetween, said sheets of plastic material having nonplanar outer surfaces so as to impart antislip properties thereto, electrically conductive particles distributed throughout said plastic sheets including said outer surfaces thereof so that said upper and lower plastic sheets are electrically conductive, elongate electrical conductor means electrically connected to said resistance heating wire and also electrically connected to the electrically conductive outer surfaces of said plastic sheets for providing a source of electrical power for said resistance heating wire and for also providing means for conducting away any static electricity present in the outer surfaces of said pad, and ground fault detection means electrically connected to said elongate electrical conductor means for interrupting the supply of power to said resistance heating wire when an electrical contact is made between said resistance heating wire and said electrically conductive upper or lower plastic sheet.

14. An electrical heating pad as claimed in claim 13, wherein said scrim fabric is of a smaller overall size than said plastic sheets and peripheral edge portions of said scrim fabric are positioned inwardly from the periphery of the plastic sheets, and wherein an electrically conductive adhesive connects said plastic sheets to said scrim fabric and to one another so that said sheets are electrically connected to one another.