Dent removing tool

• US 4,727,744 A
• Filed: 11/17/1986
• Issued: 03/01/1988
• Est. Priority Date: 11/17/1986
• Status: Expired due to Fees

• Current Assignee: Ferree's Tools Incorporated
• Original Assignee: Ferree' Tools Incorporated
• Inventors: Ferree, Clifford
• Primary Examiner(s): Spruill, Robert L.
• Assistant Examiner(s): Jones, David B.
• Application Number:
  US06/931,523
• Time in Patent Office: 470 Days
• Field of Search: 72/429, 72/466, 72/465, 72/478, 72/479, 72/371
• US Class Current: 72/466
• CPC Class Codes: B21D 1/065 by hammering
• CPC Class Codes: B21D 1/08 of hollow bodies made from sheet metal of substantially open bodies B21D1/10 ; flattening hollow objects for transport and reforming B21D51/14
• CPC Class Codes: G10D 7/10 Lip-reed wind instruments, i.e. using the vibration of the musician's lips, e.g. cornets, trumpets, trombones or French horns

Abstract

A tool for removing dents from tubing, particularly dents from curved brass tubing used in musical instruments such as trombones, trumpets and french horns. The tool is designed not only to drive a barrel-shaped dent ball past the dent to raise it, but also to reverse the procedure to remove the tool from the horn in working with tubing that is not open ended. The tool has a series of barrel-shaped force transmitting beads which are pivotally connected to each other and to a tubular handle at one end. At the other end a length of cable extends through a fixed metal driver ball to a metal retainer bead at the end of the cable. A barrel-shaped dent ball is strung on the cable for movement between the driver ball and retainer bead for impacting motion by reciprocation of the handle when the dent ball has been lodged underneath the dent to be removed.

Claims

1. A dent removal tool for removing dents from curved tubing comprising, in combination:

a metal cable;

a series of barrel-shaped force transmitting beads strung on said cable, said beads having a smaller maximum diameter than the tube portion through which they will pass;

a cylindrical handle into one end of which an end of said cable extends and is attached, said handle end being in abutment with;

the force transmitting bead at one end of said series of beads;

a metal driver ball rigidly attached to said cable and in abutment with the force transmitting bead at the other end of said series of beads; and

a barrel-shaped metal dent ball free to move relative to said driver ball;

whereby when said barrel-shaped dent ball is inserted into said curved tubing, it can be repeatedly impacted by said driver ball by reciprocating motion of said handle within said tubing which first wedges the dent ball at the dent in said tubing, and further impacts of said driver ball progressively removes said dent, said series of force transmitting beads strung on said cable permitting travel of said tool around curves in said tubing.

2. The tool according to claim 1 wherein said wire cable extends beyond said rigidly attached driver and said force transmitting beads, further including

a metal retainer bead attached to the other end of said cable;

and

said barrel-shaped metal dent ball having an axial passage receiving said cable between said driver ball and retainer bead for movement of said dent ball along said cable between said driver ball and said retainer bead;

whereby the cable length will move through said dent ball passage during reciprocating impact strokes in which the driver ball impacts the dent ball, and said tool can be removed from said tubing after use by impacting said retainer bead against the dent ball.

3. The tool according to claim 2 wherein said retainer bead is threadingly attached to the other end of said cable whereby it may be easily removed for replacement of said dent ball, thereby permitting the use of successively larger sized dent balls for progressive removal of the tubing dent.

4. The tool according to claim 1 wherein said cylindrical handle includes a tube through which said cable extends, said handle being retained on said cable by a set screw extending through said tube in engagement with said cable.

5. The tool according to claim 2 further comprising an adjustable sleeve extending over a portion of said handle and a number of said force transmitting beads providing rigidity of said cable in a straight portion of the tubing being repaired.

6. The tool according to claim 5 wherein said handle is provided with a series of longitudinally spaced circumferential grooves and said adjustable sleeve can be positioned so that one end thereof engages one of said grooves and the other end of said adjustable sleeve extends over a number of said series of force transmitting beads thereby providing adjustable rigidity to said tool.

7. The tool according to claim 1 wherein said force transmitting beads are made from a molded plastic material.

8. The tool according to claim 1 wherein said cylindrical handle is provided with a knob at the free end thereof.

9. The tool according to claim 2 wherein said series of force transmitting beads includes a first row of beads of a given diameter the first of which engages said driver, and a second row of force transmitting beads of a second diameter larger than said first diameter located between said first row and said handle, thereby permitting said tool to be inserted into a tapered, curved tube with said force transmitting beads being in close conformity with said tube.

10. A dent removal tool for removing dents from curved tubing comprising, in combination:

a metal cable;

a tubular handle into one end of which, said cable extends and is attached;

a series of barrel-shaped, force transmitting beads strung on said cable with the bead at one end of said series in abuttment with said handle, said beads having a smaller maximum diameter than the tube portion through which they will pass;

a metal driver ball strung on said cable and rigidly attached thereto in abutment with the last force transmitting bead in said series of beads keeping said beads in contact with each other;

a retainer bead threadly attached to the other end of said cable;

a metal barrel-shaped dent ball strung onto said cable for movement along said cable between said driver ball and said retainer bead;

whereby when said tool is inserted into a curved tube with a retainer bead being first, said cable permits said force transmitting beads to follow the curvature of said tube to the point where the dent ball becomes wedged under said dent, and said driver ball can be repeatedly impacted against said dent ball by reciprocation of said handle in the process of removing said dent until said dent ball is driven past the dented portion of said tubing, whereupon said tool may be removed by impacting of said retainer bead against said dent ball by reciprocation of said handle.

11. A tool according to claim 10 further comprising an adjustable sleeve extending over a portion of said tubular handle and over a number of said force transmitting beads to provide rigidity of said cable in a straight portion of said tube.

12. The tool according to claim 11 wherein said force transmitting beads and said sleeve are made from a plastic material to minimize the possibility of scratching or otherwise denting the tube in which it is inserted.

13. A dent removal tool for removing dents from curved, tapered tubing comprising, in combination:

a metal cable;

a tubular handle into one end of which said cable extends and is attached;

a first series of barrel-shaped, force transmitting beads strung on said cable with the bead at one end of said series in abuttment with said handle, said beads having a smaller maximum diameter than the tube portion through which they will pass;

a second series of barrel-shaped, force transmitting beads strung on said cable with the bead at one end of said series being in abuttment with the last bead of said first series of beads, and said second series of beads having a smaller maximum diameter than the maximum diameter of said first series of beads so that they can pass into a tube section of small diameter into which said first series of beads cannot pass;

a metal driver ball strung on said cable and rigidly attached thereto in abuttment with the last force transmitting bead in said second series of beads, keeping said beads of both series in contact with each other;

a retainer bead threadedly attached to the other end of said cable;

a metal barrel-shaped dent ball strung onto said cable for movement along said cable between said driver ball and said reatiner bead;

whereby when said tool is inserted, retainer bead first, into a curved tapering tube, said cable permits said force transmitting beads to follow the curvature of said tube, and said smaller diameter first series of beads passing into a tube section of smaller diameter than said second series of force transmitting beads can pass and said dent ball will become wedged under a dent, and said driver ball can be repeatedly impacted against the dent ball in the process of removing said dent until said dent ball is driven past the dented portion of said tubing, whereupon said tool may be removed by impacting of said retainer bead against said dent ball by reciprocation of said handle.

14. The tool according to claim 13 wherein said first and second series of force transmitting beads are made of nylon.

15. The method of removing dents in curved brass tubing of a musical instrument without the necessity of removing the curved tube from the remainder of the instrument, comprising the following steps:

(a) introducing a tool into the instrument tubing which tool has a central cable with a retainer bead afixed at its forward end, a driver bead afixed to the cable in spaced relationship to said retainer bead, a barrel-shaped steel dent ball strung on said cable between the retainer bead and driver ball for movement along said cable therebetween, a series of barrel-shaped force transmitting beads, and a tubular handle retaining said beads in abutment with each other and said driver;

(b) lodging said dent ball under the tubing dent by inward motion on said handle impacting said driver ball against the dent ball;

(c) reciprocating said tool with emphasis on the in stroke to impact the driver against the dent ball raising the tubing dent in a series of hammer-like impacts driving the dent ball past the dent;

such emphasis not allowing impacting the retainer bead against the dent ball with enough force to dislodge the dent ball from the dent;

(d) removing said tool by reciprocating said tool with emphasis on the out stroke to impact the retainer bead against the dent ball.

16. The method according to claim 15 comprising the further steps of;

(e) removing said retainer bead and dent ball from said cable;

(f) stringing a larger diameter dent ball on said cable and replacing said retainer bead;

(g) repeating steps (a)-(d).