Load bearing floor or roof members

• US 4,730,428 A
• Filed: 09/08/1986
• Issued: 03/15/1988
• Est. Priority Date: 11/05/1982
• Status: Expired due to Term

• Current Assignee: Maunsell Structural Plastics Limited
• Original Assignee: G Maunsell & Partners Limited
• Inventors: Templeman, Roy B., Head, Peter R.
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US06/904,831
• Time in Patent Office: 554 Days
• Field of Search: 52/586, 52/484, 52/779, 52/309.7, 52/309.11, 52/DIG. 7, 52/309.1
• US Class Current: 52/309.11
• CPC Class Codes: E04B 5/023 Separate connecting devices for prefabricated floor-slabs
• CPC Class Codes: E04B 5/026 with beams or slabs of plastic
• CPC Class Codes: E04B 7/22 the slabs having insulating properties, e.g. laminated with layers of insulating material
• CPC Class Codes: E04B 9/06 characterised by constructional features of the supporting construction , e.g. cross section or material of framework members
• CPC Class Codes: E04B 9/183 having a lower side adapted to be connected to a channel of the supporting construction
• CPC Class Codes: E04B 9/28 with the slabs, panels, sheets or the like having grooves engaging with horizontal flanges of the supporting construction or accessory means connected thereto
• CPC Class Codes: E04B 9/303 for flexible tensioned membranes

Abstract

A load bearing floor or roof member is in the form of a flat plank member. It has flat major upper and lower walls and flat minor side walls. It is a rigid, hollow, integral structure of fibre reinforced plastics material, with a rigid plastics foam filling. In each minor side wall is an integral undercut channel which is shaped to receive slidably a connector portion of a connector member, which connector portion is of head and neck shaped cross section.

Claims

1. A load bearing floor or roof system comprising (a) two or more plank members each plank member including a first major face wall, and a second major face wall spaced from the first major face wall, and opposed side walls, the plank member being a rigid, hollow, unitary pultruded structure of fibre reinforced plastics material, with the major face walls and the opposed side walls being formed in a single pultrusion operation, each opposed side wall having a flat outer surface disposed substantially at right angles to the plane in which at least one of the major face walls lies, and each of the opposed side walls having formed therein an integral undercut channel defined by a slot in the respective outer surface of the side wall and an enlarged inner cavity, and (b) one or more connector members for connecting together adjacent planks by interengagement with the opposed undercut channels of the respective planks, the or each connector member including first transverse wall, a second transverse wall spaced from and parallel to the first transverse wall, a first side wall joining the first and second transverse walls, and a second side wall joining the first and second transverse walls and spaced from and parallel to the first side wall, the first transverse wall including an opening to provide an undercut channel to receive supporting or mounting means, a connector portion projecting laterally from each side wall, the two connector portions projecting in opposite directions and each connector portion being head and neck shaped in cross-section, the undercut channels of the adjacent planks slidably receiving the opposed connector portions of a connector whereby the planks are restrained against lateral separation in the plane of the planks and transverse thereto and may be supported by supporting or mounting means being received in the channel in the first transverse wall of the connector.

2. A load bearing floor or roof system according to claim 1 wherein each plank member includes at least one internal stiffening web to form a unitary structure.

3. A load bearing floor or roof system according to claim 2 including a rigid plastics foam filling in the hollow space defined by the plank structure.

4. A load bearing floor or roof system according to claim 1 wherein the connector member includes an internal connector web extending between the first and second side walls of the connector member;

and the, or each, supporting or mounting means comprises a hanger rod from which depends a clip which passes through the first transverse wall of the connector member to be received in, and held in, contact with the undercut channel.

5. A load bearing floor or roof system comprising (a) two or more plank members each plank member including a first major face wall, and a second major face wall spaced from the first major face wall, and opposed side walls, said walls forming a closed box structure the plank member being a rigid, hollow, unitary pultruded structure of fibre reinforced plastics material, with the major face walls and the opposed side wall having a flat outer surface disposed substantially at right angles to the plane in which at least one of the major face walls lies, and each of the opposed side walls having formed therein an integral undercut channel defined by a slot in the respective outer surface of the side wall and an enlarged inner cavity, and

(b) one or more unitary connector members for connecting together adjacent planks by interengagement with the opposed undercut channels of the respective planks, the or each connector member including a first transverse wall, a second transverse wall spaced from and parallel to the first transverse wall, a first side wall joining the first and second transverse walls, and a second side wall joining the first and second transverse walls and spaced from and parallel to the first side wall,

the width of said first and second transverse walls being much less than the width of either of the major face walls of said plank members,

the first transverse wall including an opening to provide an undercut channel to receive supporting or mounting means, a connector portion projecting laterally from each side wall, the two connector portions projecting in opposite directions and each connector portion being head and neck shaped in cross-section, the undercut channels of the adjacent planks slidably receiving the opposed connector portions of a connector whereby the planks are restrained against lateral separation in the plane of the planks and transverse thereto and may be supported by supporting or mounting means being received in the channel in the first transverse wall of the connector.