Peak power shaving apparatus and method

• US 4,731,547 A
• Filed: 12/12/1986
• Issued: 03/15/1988
• Est. Priority Date: 12/12/1986
• Status: Expired due to Fees

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Crump, Richard A., Porter, Gregory J., Alenduff, Phillip D.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Logan, Sharon D.
• Application Number:
  US06/941,245
• Time in Patent Office: 459 Days
• Field of Search: 307/85, 307/38, 307/62, 307/64, 307/44, 307/47, 307/67, 307/68, 307/86, 307/131, 364/492, 364/494, 290/2, 290/40 R, 290/30 R, 290/30 A, 290/30 B, 290/4 R, 219/279
• US Class Current: 307/85
• CPC Class Codes: H02J 3/466 Scheduling the operation of the generators, e.g. connecting or disconnecting generators to meet a given demand
• CPC Class Codes: H02J 3/48 Controlling the sharing of the in-phase component
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

Utility charges associated with peak electrical power demands constitute an increasing portion of utility bills associated with large commercial consumers of electricity. The instant invention provides an apparatus for reducing the peak electrical demand of a predetermined user operational unit from an electrical power distribution network by controllably operating at least one secondary electrical generator associated with the operational unit in parallel with the utility power distribution network. The secondary electrical generator includes a switch for connecting the generator in parallel with the utility network in response to receiving a transfer command signal. A transducer senses the actual peak power demand of the operational unit from the utility network and produces a demand signal having a value responsive to the sensed actual peak power demand. A memory element controllably stores a plurality of control parameters including a demand setpoint value. A logic device controllably produces the transfer command signal and connects the secondary electrical generator in parallel with the utility distribution network in response to the value of the demand signal exceeding the value of the demand setpoint. The logic device controls the secondary electrical generator to produce only the amount of power necessary to maintain the demand signal at or below the demand setpoint value.

Claims

1. Apparatus for reducing the peak electrical power demand of a predetermined operational unit from an electrical utility power distribution network by controllably operating at least one secondary electrical generator associated with said operational unit in parallel with said utility power distribution network, said secondary electrical generator including control means for operating said secondary electrical generator in response to receiving command signals, and switch means for connecting said secondary electrical generator in parallel with said utility power distribution network in response to receiving a transfer command signal, comprising:

transducer means for substantially continuously sensing the actual peak power demand of said operational unit from said utility power distribution network and producing a demand signal having a value responsive to said sensed actual peak power demand;

memory means for controllably storing a plurality of control parameters including a predetermined demand setpoint value and plurality of predetermined power percentage factors;

means for receiving said demand signal and controllably producing said transfer command signal and connecting said secondary electrical generator in parallel with said utility power distribution network in response to the value of said demand signal exceeding the value of said predetermined demand setpoint;

means for producing predetermined command signals and controlling said secondary electrical generator to produce only the amount of power necessary to maintain said demand signal value at or below said predetermined setpoint value; and

means for controllably variably limiting the maximum amount of power produced by said secondary electrical generator to a predetermined percentage of the secondary electrical generator maximum power capacity in accordance with a preselected one of said plurality of predetermined power percentage factors.

2. Apparatus, as set forth in claim 1, wherein the values of respective ones of said predetermined percentage factors are established according to respective predetermined periods of time.

3. Apparatus, as set forth in claim 2, wherein each of said predetermined periods of time represents a respective utility demand cycle.

4. Apparatus, as set forth in claim 2, wherein each of said plurality of predetermined percentage factors is established in response to economic factors associated with the respective predetermined period of time.

5. Apparatus, as set forth in claim 2, wherein said logic means controllably modifies the value of said predetermined demand setpoint in response to the predetermined percentage of the secondary electrical generator maximum power capacity being insufficient to prevent said demand signal value from exceeding said predetermined demand setpoint value.

6. Apparatus, as set forth in claim 5, wherein said modified demand setpoint value is increased by an amount equal to the difference between the predetermined percentage of the secondary electrical generator maximum power capacity and said actual peak power demand from said utility power distribution network, and is not decreased for at least the duration of the instant respective predetermined period of time.

7. Apparatus, as set forth in claim 1, wherein said logic means periodically stores the maximum value of said actual peak power demand over predetermined intervals, determines peak power demand trends in response to said stored values, and controllably periodically modifies said predetermined demand setpoint value in response to said determined peak power demand trends.

8. Apparatus, as set forth in claim 7, wherein said demand setpoint value is adjusted upward and downward in response to said determined peak power demand trends.

9. Apparatus, as set forth in claim 8, wherein the amount by which said demand setpoint value is modified in response to said determined peak power demand trends is limited to a predetermined fractional portion of the actual amount necessary to fully adjust for the determined peak power demand trends.

10. Apparatus for reducing the peak power demand of a predetermined operational unit from an electrical utility power distribution network by controllably operating at least one secondary electrical generator associated with said operational unit in parallel with said utility power distribution network, said secondary electrical generator including control means for operating said secondary electrical generator in response to receiving command signals, and switch means for connecting said secondary electrical generator in parallel with said utility power distribution network in response to receiving a transfer command signal, comprising:

transducer means for substantially continuously sensing the actual peak power demand of said operational unit from said utility power distribution network and producing a demand signal having a value responsive to said sensed actual peak power demand;

memory means for controllably storing a plurality of control parameters including a predetermined demand setpoint value;

means for receiving said demand signal and controllably producing said transfer command signal and connecting said secondary electrical generator in parallel with said utility power distribution network in response to the value of said demand signal exceeding the value of said predetermined demand setpoint;

means for producing predetermined command signals and controlling said secondary electrical generator to produce only the amount of power necessary to maintain said demand signal value at or below said predetermined setpoint value; and

means for controllably modifying the value of said predetermined demand setpoint in response to the amount of power available from said secondary electrical generator being insufficient to prevent said demand signal value from exceeding said predetermined demand setpoint value.

11. Apparatus, as set forth in claim 10, wherein said modified demand setpoint value is increased by an amount equal to the difference between the amount of power produced by said secondary electrical generator and said actual peak power demand from said utility power distribution network, and is not decreased for at least the duration of the instant respective predetermined period of time.

12. Apparatus, as set forth in claim 10, wherein said logic means periodically stores the maximum value of said actual peak power demand over predetermined intervals, determines peak power demand trends in response to said stored values, and controllably periodically modifies said predetermined demand setpoint value in response to said determined peak power demand trends.

13. Apparatus, as set forth in claim 12, wherein said demand setpoint value is adjusted upward and downward in response to said determined peak power demand trends.

14. Apparatus, as set forth in claim 13, wherein the amount by which said demand setpoint value is modified in response to said determined peak power demand trends is limited to a predetermined fractional portion of the actual amount necessary to fully adjust for the determined peak power demand trends.

15. Apparatus, as set forth in claim 10, wherein said logic means controllably variably limits the maximum amount of power produced by said secondary electrical generator to a predetermined percentage of the secondary electrical generator maximum power capacity in accordance with a preselected one of a plurality of predetermined power percentage factors.

16. Apparatus for reducing the peak power demand of a predetermined operational unit from an electrical utility power distribution network by controllably operating at least one secondary electrical generator associated with said operational unit in parallel with said utility power distribution network, said secondary electrical generator including control means for operating said secondary electrical generator in response to receiving command signals, and switch means for connecting said secondary electrical generator in parallel with said utility power distribution network in response to receiving a transfer command signal, comprising:

transducer means for substantially continuously sensing the actual peak power demand of said operational unit from said utility power distribution network and producing a demand signal having a value responsive to said sensed actual peak power demand;

memory means for controllably storing a plurality of control parameters including a predetermined demand setpoint value;

means for receiving said demand signal and controllably producing said transfer command signal and responsively connecting said secondary electrical generator in parallel with said utility power distribution network in response to the value of said demand signal exceeding the value of said predetermined demand setpoint;

means for producing predetermined command signals and controlling said secondary electrical generator to produce only the amount of power necessary to maintain said demand signal value at or below said predetermined demand setpoint value; and

means for periodically storing the maximum value of said actual peak power demand trends in response to said stored values, and controllably periodically modifying said predetermined demand setpoint value in response to said determined peak power demand trends.

17. Apparatus, as set forth in claim 16, wherein said demand setpoint value is adjusted upward and downward in response to said determined peak power demand trends.

18. Apparatus, as set forth in claim 17, wherein the amount by which said demand setpoint value is modified in response to said determined peak power demand trends is limited to a predetermined fractional portion of the actual amount necessary to fully adjust for the determined peak power demand trends.

19. Apparatus, as set forth in claim 16, wherein said logic means controllably modifies the value of said predetermined demand setpoint in response to the amount of power available from said secondary electrical generator being insufficient to prevent said demand signal value from exceeding said predetermined demand setpoint value.

20. Apparatus, as set forth in claim 19, wherein said modified demand setpoint value is increased by an amount equal to the difference between the amount of power produced by said secondary electrical generator and said actual peak power demand from said utility power distribution network, and is not decreased for at least the duration of the instant respective predetermined period of time.

21. Apparatus, as set forth in claim 16, wherein said logic means controllably variably limits the maximum amount of power produced by said secondary electrical generator to a predetermined percentage of the secondary electrical generator maximum power capacity in accordance with a preselected one of a plurality of predetermined power percentage factors.

22. Apparatus for reducing the peak power demand of a predetermined operational unit from an electrical utility power distribution network by controllably operating at least one secondary electrical generator associated with said operational unit in parallel with said utility power distribution network, said secondary electrical generator including control means for operating said secondary electrical generator in response to receiving command signals, and switch means for connecting said secondary electrical generator in parallel with said utility power distribution network in response to receiving a transfer command signal, comprising:

transducer means for substantially continuously sensing the actual peak power demand of said operational unit from said utility power distribution network and producing a demand signal having a value responsive to said sensed actual peak power demand;

memory means for controllably storing a plurality of control parameters including a predetermined demand setpoint value and a plurality of predetermined power percentage factors;

means for receiving said demand signal and controllably producing said transfer command signal and responsively connecting said secondary electrical generator in parallel with said utility power distribution network in response to the value of said demand signal exceeding the value of said predetermined demand setpoint;

means for producing predetermined command signals and controlling said secondary electrical generator to produce only the amount of power necessary to maintain said demand signal value at or below said predetermined demand setpoint value;

means for controllably variably limiting the maximum amount of power produced by said secondary electrical generator to a predetermined percentage of the secondary electrical generator maximum power capacity in accordance with a preselected one of said plurality of predetermined power percentage factors;

means for controllably modifying the value of said predetermined demand setpoint in response to the predetermined percentage of the secondary electrical generator maximum power capacity being insufficient to prevent said demand signal value from exceeding said predetermined demand setpoint value; and

means for periodically storing the maximum value of said actual peak power demand over predetermined intervals, determining peak power demand trends in response to said stored values, and controllably periodically modifying said predetermined demand setpoint value in response to said determined peak power demand trends.

23. Apparatus, as set forth in claim 22, wherein said modified demand setpoint value is increased by an amount equal to the difference between the predetermined percentage of the secondary electrical generator maximum power capacity and said actual peak power demand from said utility power distribution network, and is not decreased for at least the duration of the instant respective predetermined period of time.

24. Apparatus, as set forth in claim 22, wherein said demand setpoint value is adjusted upward and downward in response to said determined peak power demand trends.

25. Apparatus, as set forth in claim 24, wherein the amount by which said demand setpoint value is modified in response to said determined peak power demand trends is limited to a predetermined fractional portion of the actual amount necessary to fully adjust for the determined peak power demand trends.

26. Apparatus, as set forth in claim 22, wherein the values of respective ones of said predetermined percentage factors are established according to respective predetermined periods of time.

27. Apparatus, as set forth in claim 26, wherein each of said predetermined periods of time represents a respective utility demand cycle.

28. Apparatus, as set forth in claim 27, wherein each of said plurality of predetermined percentage factors is established in response to economic factors associated with the respective predetermined period of time.

29. A method for reducing the peak electrical power demand of a predetermined operational unit from an electrical utility power distribution network by controllably operating at least one secondary electrical generator associated with said operational unit in parallel with said utility power distribution network, said secondary electrical generator including switch means for connecting said secondary electrical generator in parallel with said utility power distribution network in response to receiving a transfer command signal, comprising the steps of:

sensing the actual peak power demand of said operational unit from said utility power distribution network;

producing a demand signal having a value responsive to said sensed actual peak power demand;

storing a plurality of control parameters including a predetermined demand setpoint value and a plurality of predetermined power percentage factors;

producing said transfer command signal and responsively connecting said secondary electrical generator in parallel with said utility power distribution network in response to the value of said demand signal exceeding the value of said predetermined demand setpoint;

controlling said secondary electrical generator to produce only the amount of power necessary to maintain said demand signal value at or below said predetermined demand setpoint value; and

limiting the maximum amount of power produced by said secondary electrical generator to a predetermined percentage of the secondary electrical generator maximum power capacity in accordance with a preselected one of said plurality of predetermined power percentage factors.

30. A method, as set forth in claim 29, including the step of controllably modifying the value of said predetermined demand setpoint in response to the predetermined percentage of the secondary electrical generator maximum power capacity being insufficient to prevent said demand signal value from exceeding said predetermined demand setpoint value.

31. A method, as set forth in claim 29, including the steps of periodically storing the maximum value of said actual peak power demand over predetermined intervals;

determining peak power demand trends in response to said stored values; and

controllably periodically modifying said predetermined demand setpoint value in response to said determined peak power demand trends.

32. A method for reducing the peak electrical power demand of a predetermined operational unit from an electrical utility power distribution network by controllably operating at least one secondary electrical generator associated with said operational unit in parallel with said utility power distribution network, said secondary electrical generator including switch means for connecting said secondary electrical generator in parallel with said utility power distribution network in response to receiving a transfer command signal, comprising the steps of:

sensing the actual peak power demand of said operational unit from said utility power distribution network;

producing a demand signal having a value responsive to said sensed actual peak power demand;

storing a plurality of control parameters including a predetermined demand setpoint value;

producing said transfer command signal and responsively connecting said secondary electrical generator in parallel with said utility power distribution network in response to the value of said demand signal exceeding the value of said predetermined demand setpoint;

controlling said secondary electrical generator to produce only the amount of power necessary to maintain said demand signal value at or below said predetermined demand setpoint value; and

controllably modifying the value of said predetermined demand setpoint in response to the amount of power available from said secondary electrical generator being insufficient to prevent said demand signal value from exceeding said predetermined demand setpoint value.

33. A method, as set forth in claim 32, including the steps of periodically storing the maximum value of said actual peak power demand over predetermined intervals;

determining peak power demand trends in response to said stored values, and

controllably periodically modifying said predetermined demand setpoint value in response to said determined peak power demand trends.

34. A method, as set forth in claim 32, including the step of limiting the maximum amount of power produced by said secondary electrical generator to a predetermined percentage of the secondary electrical generator maximum power capacity in accordance with a preselected one of a plurality of predetermined power percentage factors.

35. A method for reducing the peak electrical power demand of a predetermined operational unit from an electrical utility power distribution network by controllably operating at least one secondary electrical generator associated with said operational unit in parallel with said utility power distribution network, said secondary electrical generator including switch means for connecting said secondary electrical generator in parallel with said utility power distribution network in response to receiving a transfer command signal, comprising the steps of:

sensing the actual peak power demand of said operational unit from said utility power distribution network;

producing a demand signal having a value responsive to said sensed actual peak power demand;

storing a plurality of control parameters including a predetermined demand setpoint value;

producing said transfer command signal and responsively connecting said secondary electrical generator in parallel with said utility power distribution network in response to the value of said demand signal exceeding the value of said predetermined demand setpoint;

controlling said secondary electrical generator to produce only the amount of power necessary to maintain said demand signal value at or below said predetermined demand setpoint value;

periodically storing the maximum value of said actual peak power demand over predetermined intervals;

determining peak power demand trends in response to said stored values; and

controllably periodically modifying said predetermined demand setpoint value in response to said determined peak power demand trends.

36. A method, as set forth in claim 35, including the step of controllably modifying the value of said predetermined demand setpoint in response to the amount of power available from said secondary electrical generator being insufficient to prevent said demand signal value from exceeding said predetermined demand setpoint value.

37. A method, as set forth in claim 35, including the step of limiting the maximum amount of power produced by said secondary electrical generator to a predetermined percentage of the secondary electrical generator maximum power capacity in accordance with a preselected one of a plurality of predetermined power percentage factors.

38. A method for reducing the peak electrical power demand of a predetermined operational unit from an electrical utility power distribution network by controllably operating at least one secondary electrical generator associated with said operational unit in parallel with said utility power distribution network, said secondary electrical generator including switch means for connecting said secondary electrical generator in parallel with said utility power distribution network in response to receiving a transfer command signal, comprising the steps of:

sensing the actual peak power demand of said operational unit from said utility power distribution network;

producing a demand signal having a value responsive to said sensed actual peak power demand;

storing a plurality of control parameters including a predetermined demand setpoint value and a plurality of predetermined power percentage factors;

producing said transfer command signal and responsively connecting said secondary electrical generator in parallel with said utility power distribution network in response to the value of said demand signal exceeding the value of said predetermined demand setpoint;

controlling said secondary electrical generator to produce only the amount of power necessary to maintain said demand signal value at or below said predetermined demand setpoint value;

limiting the maximum amount of power produced by said secondary electrical generator to a predetermined percentage of the secondary electrical generator maximum power capacity in accordance with a preselected one of said plurality of predetermined power percentage factors;

modifying the value of said predetermined demand setpoint in response to the predetermined percentage of the secondary electrical generator maximum power capacity being insufficient to prevent said demand signal value from exceeding said predetermined demand setpoint value;

periodically storing the maximum value of said actual peak power demand over predetermined intervals;

determining peak power demand trends in response to said stored values; and

controllably periodically modifying said predetermined demand setpoint value in response to said determined peak power demand trends.