Coated recoverable articles

• US 4,732,412 A
• Filed: 12/19/1986
• Issued: 03/22/1988
• Est. Priority Date: 10/27/1981
• Status: Expired due to Term

• Current Assignee: NV Raychem SA
• Original Assignee: NV Raychem SA
• Inventors: Meeus, Lucien G., van der Linden, Roger D. A.
• Primary Examiner(s): Arola, Dave W.
• Application Number:
  US06/942,937
• Time in Patent Office: 459 Days
• Field of Search: 285/381, 285/294, 285/47, 285/53, 285/138, 285/293, 285/369, 285/373, 285/15, 285/93, 285/915, 174/DIG. 8, 156/86, 428/63, 428/349, 428/913, 138/99
• US Class Current: 285/47
• CPC Class Codes: B29C 2061/0683 the means being a thermochromic painting or coating
• CPC Class Codes: B29C 61/0616 layered or partially layered preforms, e.g. preforms with layers of adhesive or sealing compositions B29C61/0625 and B29C61/065 take precedence
• CPC Class Codes: B29C 61/0666 comprising means indicating that the shrinking temperature is reached
• CPC Class Codes: F16L 58/181 for non-disconnectible pipe joints in general F16L13/00
• CPC Class Codes: F16L 59/20 for non-disconnectable joints
• CPC Class Codes: Y10S 174/08 Shrinkable tubes
• CPC Class Codes: Y10S 285/915 Mastic
• CPC Class Codes: Y10S 428/913 Material designed to be responsive to temperature, light, moisture
• CPC Class Codes: Y10T 428/2826 Synthetic resin or polymer

Abstract

A recoverable polymeric material is coated with discrete regions of a sealant, such as a mastic, and of a heat-activatable adhesive, such as a hot-melt adhesive. The coated material forms a sleeve which may be of tubular or wrap-around configuration. The sleeve may be used to cover weld joints in polyethylene coated steel pipes. The sealant ensures a flexible water-proof seal around the weld and the adhesive provides a second seal and prevents any long range movement between the sleeve and the pipe.

Claims

1. An assembly for sealing an end of a joint between two insulated pipes from which the insulation has been removed at the ends thereof exposing uninsulated end portions, said assembly comprising:

(a) a hollow casing arranged to surround the uninsulated portions of pipe, overlapping the pipe insulation at each side of the joint; and

(b) a sleeve comprising a heat-recoverable polymeric sheet having;

(i) a layer of a heat-activatable adhesive at two first regions of a principle surface thereof, arranged so as in use to provide substantially annular bonds between the polymeric sheet and the casing and between the polymeric sheet and the insulation of one of said pipes, so as to interconnect the casing and the pipe insulation, and

(ii) a layer of a sealant at a second region of the said principle surface, said second region being between the two said first regions, said sealant being distinct from said heat-activatable adhesive and being arranged in use to overlap the casing and the pipe insulation so as to provide substantially annular, flexible seals between the polymeric sleeve and the casing, and the polymeric sleeve and the insulation, thereby providing a flexible seal between the casing and the insulation which can accommodate relative movement between the casing and the insulation.

2. An assembly according to claim 1, in which the layer of heat-activatable adhesive is arranged such that the annular bond is continuous around the circumference of the pipe.

3. An assembly according to claim 1, in which the sealant is a mastic.

4. An assembly according to claim 3, in which the mastic comprises an atactic polypropylene and polyisobutylene.

5. An assembly according to claim 1, in which the heat-activatable adhesive is selected from the group consisting of

(a) a hot melt adhesive comprising an EVA and a hydrocarbon wax;

(b) a hot melt adhesive comprising a polyamide and a hydrocarbon; and

(c) a hot melt adhesive comprising a polyamide and up to 10% by weight of the polyamide of an acrylic rubber.

6. An assembly according to claim 1, in which the polymeric sheet has a recovery ratio from 25-31%.

7. An assembly according to claim 1, having a temperature indicating composition on a surface of the polymeric sheet which faces away from the said principal surface.

8. An assembly according to claim 1, in which the casing comprises half-shells of an insulating material.

9. An assembly according to claim 1, which further comprises a foamable material to fill the said annular space to provide insulation around the joint.

10. An assembly according to claim 1, in which the sleeve is a wrap-around sleeve.

11. An assembly according to claim 10, wherein the recoverable polymeric sheet is in the form of a roll, the first and second regions being strips running substantially continuously along the length of the roll.

12. An assembly according to claim 10, which further comprises a closure patch for retaining the recoverable sleeve around the insulated pipe prior to recovery, the patch comprising a polymeric sheet coated wtih a heat-activatable adhesive.

13. A method of sealing a joint between two insulated pipes, the insulations of each of which having been removed at the ends thereof exposing uninsulated end portions, which method comprises:

(a) surrounding the exposed, uninsulated portions of pipe with a hollow casing, overlapping the pipe insulation at each side of the joint;

(b) joining an end of the casing to the adjacent pipe insulation by installing around the end of the casing a sleeve comprising a heat-recoverable polymeric sheet having;

(i) a layer of a heat-activatable adhesive at two first regions of a principle surface thereof, arranged so as in use to provide substantially annular bonds between the polymeric sheet and the casing and between the polymeric sheet and the insulation of one of said pipes, so as to interconnect the casing and the pipe insulation, and

(ii) a layer of a sealant at a second region of the said principle surface, said second region being between the two said first regions, said sealant being distinct from said heat-activatable adhesive and being arranged in use to overlap the casing and the pipe insulation so as to provide substantially annular, flexible seals between the polymeric sleeve and the casing, and the polymeric sleeve and the insulation, thereby providing a flexible seal between the casing and the insulation which can accommodate relative movement between the casing and the insulation; and

(c) causing the polymeric material to recover, the sealant to soften and the heat activatable adhesive to be activated.

14. A method according to claim 13, in which the casing comprises half-shells of an insulating material, the thickness of the insulating material being substantially equal to the thickness of the pipe insulation.

15. A method according to claim 13, which additionally comprises filling said annular space, after installation of the casing, with an insulating material.

16. A method according to claim 15, in which the space is filled by pouring the insulating material into said annular space via a hole in the casing.

17. A method according to claim 15, in which the insulating material is a liquid which foams when in said annular space.

18. A method according to claim 15, which additionally comprises covering the hole after introduction of said insulating material, by means which comprise a polymeric backing sheet coated with an adhesive by means of which the backing material is bonded to the casing.

19. A method according to claim 18, in which the backing is coated with a heat-activatable adhesive on one major surface and a temperature indicating composition on an opposite surface, the closing means being installed by heating until the temperature indicating composition indicates activation of the adhesive.

20. A method according to claim 13, in which a separate said sleeve is installed around each end of the casing.

21. A method according to claim 13, in which the insulated pipe comprises a steel pipe, insulated by polyurethane foam surrounded by a polyethylene jacket.

22. A joint between insulated pipes, which comprises:

(a) two transport pipes joined together;

(b) insulation on each transport pipe which ends short of the joint exposing uninsulated end portions;

(c) a hollow casing surrounding the exposed, uninsulated portion of the pipes overlapping the insulation at each side of the joint;

(d) a sleeve which provides a seal between an end of the casing and the adjacent pipe insulation, and which comprises a heat-recoverable polymeric sheet having;

(i) a layer of a heat-activatable adhesive at two first regions of a principle surface thereof, arranged so as in use to provide substantially annular bonds between the polymeric sheet and the casing and between the polymeric sheet and the insulation of one of said pipes, so as to interconnect the casing and the pipe insulation, and

(ii) a layer of a sealant at a second region of the said principle surface, said second region being between the two said first regions, said sealant being distinct from said heat-activatable adhesive and being arranged in use to overlap the casing and the pipe insulation so as to provide substantially annular, flexible seals between the polymeric sleeve and the casing, and the polymeric sleeve and the insulation, thereby providing a flexible seal between the casing and the insulation which can accommodate relative movement between the casing and the insulation.

23. A joint according to claim 22, having two said sleeves, one at each end of the casing.

24. A joint according to claim 22, in which the casing has a hole in the material thereof, the hole being covered by a closure means comprising a polymeric backing sheet coated with an adhesive by means of which the backing sheet is bonded to the casing.