Compositions with adhesion promotor and method for production of flocked articles

• US 4,734,307 A
• Filed: 12/14/1984
• Issued: 03/29/1988
• Est. Priority Date: 12/14/1984
• Status: Expired due to Fees

• Current Assignee: Phillips Petroleum Company (ConocoPhillips)
• Original Assignee: Phillips Petroleum Company (ConocoPhillips)
• Inventors: Thorsrud, Agmund K.
• Primary Examiner(s): McCamish, Marion C.
• Application Number:
  US06/682,027
• Time in Patent Office: 1,201 Days
• Field of Search: 428/90, 428/95, 428/96, 428/97, 427/206
• US Class Current: 428/90
• CPC Class Codes: B05D 1/16 Flocking otherwise than by spraying
• CPC Class Codes: D04H 11/00 Non-woven pile fabrics layered products forming non-woven pile fabrics B32B
• CPC Class Codes: D06Q 1/06 by local treatment of pile fabrics with chemical means
• CPC Class Codes: Y10T 428/23943 Flock surface
• CPC Class Codes: Y10T 428/23979 Particular backing structure or composition
• CPC Class Codes: Y10T 428/23986 With coating, impregnation, or bond
• CPC Class Codes: Y10T 428/23993 Composition of pile or adhesive

Abstract

Method and composition useful for improving the adhesion of flock to substrate in flocked articles are provided.

Claims

1. In a method for forming a flocked article which comprises flocking an adhesive coated substrate with short fibers, wherein said adhesive is formed from a polymer selected from one of the groups consisting of

(a) acrylic, vinyl-acrylic, vinyl, urethane and styrene-butadiene latexes,

(b) acrylic homo and copolymers, polyesters, polyamides, polyurethanes, polyester polyols with diisocyanates, isocyanate prepolymer with polyamine, and epoxies with polyamines;

and

(c) diisocyanate and a polymeric polyol, epoxy resins and polyamides, epoxy resins and dimercaptans, epoxy resins and polyamines, polyenes and a peroxide, polyethylene-vinyl acetate copolymer, polyethylene-ethyl acrylate copolymer, and plasticized polyvinylchloride, the improvement comprises adding to the adhesive at least one adhesion improving additive selected from the group consisting of compounds conforming to the formulae;

##STR3## wherein R is a C₁ through C₆ alkyl or cycloalkyl radical or hydroxy group, n=0-5, inclusive and x=0-3, inclusive;

##STR4## wherein each R'"'"' is independently selected from hydrogen and C₁ through C₆ alkyl or cycloalkyl radical, R" is either hydrogen or --NR'"'"'₂ wherein R'"'"' is as defined above, and Z is NO₃ or XO₄ wherein X is a halogen; and

mixtures of any two or more thereof.

2. A method in accordance with claim 1 wherein said adhesive is formed from an acrylonitrile/formaldehyde/ammonia aqueous polymer emulsion.

3. A method in accordance with claim 1 further comprising treating said flocked article for sufficient time and at sufficient temperature to substantially remove the water from the latex.

4. A method in accordance with claim 3 wherein said temperature does not exceed the softening point of said flock.

5. A method in accordance with claim 1 further comprising treating said supported flock at about 100°

up to about 300°

F. for about 1 to about 60 minutes.

6. A method in accordance with claim 1 wherein said adhesion improving additive is 2,4-dinitrophenyl acetic acid.

7. A method in accordance with claim 1 wherein said adhesion improving additive is aminoguanidine nitrate.

8. A method in accordance with claim 1 wherein said adhesion improving additive is aminoguanidine perchlorate.

9. A method in accordance with claim 1 wherein said adhesion promoting additive is present in an amount ranging from about 0.1 to about 5 weight percent based on the total dry weight of latex adhesive plus adhesion improving additive.

10. A method in accordance with claim 1 wherein said flock is a polyolefin flock prepared from olefins containing about 2 to about 8 carbon atoms.

11. A method in accordance with claim 10 wherein said polyolefin flock is a polypropylene flock.

12. A method in accordance with claim 10 wherein said polyolefin flock is subjected to an oxidizing pretreatment prior to contacting said coated surface.

13. An article of manufacture comprising:

(a) a substrate,

(b) adhesive thereon, and

(c) flock adhered to said adhesive;

wherein said adhesive is formed from a polymer selected from one of the groups consisting of

(a) acrylic, vinyl-acrylic, vinyl, urethane and styrene-butadiene latexes,

(b) acrylic homo and copolymers, polyesters, polyamides, polyurethanes, polyester polyols with diisocyanates, isocyanate prepolymer with polyamine, an epoxies with polyamines; and

(c) diisocyanate and a poymeric polyol, epoxy resins and polyamides, epoxy resins and dimercaptans, epoxy resins and polyamines, polyenes and a peroxide, polyethylene-vinyl acetate copolymer, polyethylene-ethyl acrylate copolymer, and plasticized polyvinylchloride; and

wherein said adhesive contains at least one adhesive improving additive selected from the group consisting of compounds conforming to the formulae;

##STR5## wherein R is a C₁ through C₆ alkyl or cycloalkyl radical or hydroxy group, n=0-5, inclusive and x=0-3, inclusive;

##STR6## wherein each R'"'"' is independently selected from hydrogen and C₁ through C₆ alkyl or cycloalkyl radical, R" is either hydrogen or --NR'"'"'₂ wherein R'"'"' is as defined above, and Z is NO₃ or XO₄ wherein X is a halogen; and

mixtures of any two or more thereof.

14. An article in accordance with claim 13 wherein said flock is a polyolefin flock prepared from olefins containing about 2 to about 8 carbon atoms.

15. An article in accordance with claim 14 wherein said adhesion improving additive is 2,4-dinitrophenyl acetic acid.

16. An article in accordance with claim 14 wherein said adhesion improving additive is aminoguanidine nitrate.

17. An article in accordance with claim 14 wherein said adhesion improving additive is aminoguanidine perchlorate.

18. An article in accordance with claim 13 wherein said adhesive is formed from an acrylonitrile/formaldehyde/ammonia aqueous polymer emulsion.

19. A composition comprising an adhesive formed from a polymer selected from one of the groups consisting of

(a) acrylic, vinyl-acrylic, vinyl, urethane and styrene-butadiene latexes,

(b) acrylic homo and copolymers, polyesters, polyamides, polyurethanes, polyester polyols with diisocyanates, isocyanate prepolymer with polyamine, and epoxies with polyamines;

and

(c) diisocyanate and a polymeric polyol, epoxy resins and polyamides, epoxy resins and dimercaptans, epoxy resins and polyamines, polyenes and a peroxide, polyethylene-vinyl acetate copolymer, polyethylene-ethyl acrylate copolymer, and plasticized polyvinylchloride, and 0.1 to 5 wt. % of at least one adhesion improving additive, based on the total dry weight of adhesive plus adhesion improving additive, wherein said at least one adhesion improving additive is selected from the group consisting of compounds conforming to the formulae;

##STR7## wherein R is a C₁ through C₆ alkyl or cycloalkyl radical or hydroxy group, n=0-5, inclusive and x=0-3, inclusive;

##STR8## wherein each R'"'"' is independently selected from hydrogen and C₁ through C₆ alkyl or cycloalkyl radical, R" is either hydrogen or --NR'"'"'₂ wherein R'"'"' is as defined above, and Z is NO₃ or XO₄ wherein X is a halogen; and

mixtures of any two or more thereof.

20. A composition in accordance with claim 19 wherein said adhesion improving additive is 2,4-dinitrophenyl acetic acid.

21. A composition in accordance with claim 19 wherein said adhesion improving additive is aminoguanidine nitrate.

22. A composition in accordance with claim 19 wherein said adhesion improving additive is aminoguanidine perchlorate.

23. A composition in accordance with claim 19 wherein said adhesive is an acrylic latex adhesive.

24. A composition in accordance with claim 19 wherein said adhesive is formed from an acrylonitrile/formaldehyde/ammonia aqueous polymer emulsion.