Process for producing molecular sieve carbon fibers

• US 4,734,394 A
• Filed: 08/19/1986
• Issued: 03/29/1988
• Est. Priority Date: 04/26/1984
• Status: Expired due to Fees

• Current Assignee: Nippon Soken, Inc.
• Original Assignee: Nippon Soken, Inc.
• Inventors: Takemura, Makoto, Ohyama, Naohisa, Kosaka, Atushi, Hatano, Minoru
• Primary Examiner(s): Konopka, Paul E.
• Application Number:
  US06/898,775
• Time in Patent Office: 588 Days
• Field of Search: 502/433, 502/434, 502/435, 423/447.6, 423/447.7, 423/447.8, 423/447.1, 423/447.2, 264/29.2
• US Class Current: 502/434
• CPC Class Codes: B01J 20/20 comprising free carbon; comprising carbon obtained by carbonising processes
• CPC Class Codes: C01B 13/0266 Carbon based materials
• CPC Class Codes: C01B 2210/0046 Nitrogen

Abstract

Molecular sieve carbon fibers capable of separating and purifying nitrogen from air in large quantities are provided. The carbon fibers have diameters of 5 to 50 μm and micropores opening directly at the surface of the carbon fibers with pore sizes of 0.5 nm or less. They are capable of separating nitrogen at a purity of 98% or higher, even 99.9% or higher from air, etc., with a relatively low adsorbing pressure and deadsorbing vacuum. The molecular sieve carbon fibers do not deteriorate during operation since they are resistant to division or powdering and the adsorbing pressure and deadsorbing vacuum are relatively low.

Claims

1. A process for producing molecular sieve carbon fibers, comprising the steps of:

spinning a material selected from the group consisting of oil residue and coal residue to form green fibers having diameters in the range of 5 to 50 μ

m;

treating said green fibers in air at a temperature in a range of 250°

to 450°

C. to introduce oxygen into said green fibers so that an amount of oxygen introduced in said fibers which is in a range of 8 to 28% by weight of the total weight of said fibers after the oxygen is introduced;

cartionizing said fibers in an inactive atmosphere at a temperature of 500°

to 750°

C. whereby a component of said material, including oxygen atoms introduced thereto in said treating step is released from said fibers to form a number of micropores opening directly at the surface of said fibers, which micropores have diameters in the range of 0.5 nm and below and substantially no pores larger than 0.5 nm in size.

2. The process of claim 1, wherein said material is an oil residue pitch.

3. The process of claim 1, wherein said material is coal tar.