Electrical continuity and short circuit testing

• US 4,734,651 A
• Filed: 06/30/1986
• Issued: 03/29/1988
• Est. Priority Date: 06/30/1986
• Status: Expired due to Fees

• Current Assignee: AMP Incorporated (Johnson Controls International plc)
• Original Assignee: AMP Incorporated (Johnson Controls International plc)
• Inventors: Strong, Michael D., Keller, Joseph R.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): Mueller, Robert W.
• Application Number:
  US06/880,268
• Time in Patent Office: 638 Days
• Field of Search: 324/540, 324/539, 324/538, 324/519, 324/66, 324/DIG. 1, 324/61 R, 379/25, 379/10, 379/12
• US Class Current: 324/538
• CPC Class Codes: G01R 31/69 of terminals at the end of a cable or a wire harness; of plugs; of sockets, e.g. wall sockets or power sockets in appliances

Abstract

Electrical continuity between the terminals of a multi-contact electrical connector and the cores of insulated leads that have been connected thereto, is tested for by engaging a respective electrical test probe with each of the terminals and using a multiplexer to connect each test probe in turn to a continuity testing circuit, under the control of a computer. Following the continuity test, a bank of analog switches also controlled by the computer is used to apply short circuit test electrical potential to energize selected terminals, and the presence of the test potential on adjacent unenergized terminals is tested for by the computer, to detect short circuiting between the terminals.

Claims

1. Apparatus for testing for electrical continuity between electrical terminals of a multicontact electrical connector and electrically conductive cores of electrical leads which have been connected to the terminals and for testing for short circuiting therebetween, the apparatus comprising:

a frame;

a connector support on the frame;

a plurality of test probes on the frame;

means for simultaneously electrically connecting the test probes, each to a respective terminal of the connector when it is supported by the connector support;

an electrical continuity test circuit means connectible to each test probe, for producing a continuity success signal where electrical continuity exists between a terminal connected to the test probe by said connecting means and the electrically conductive core of a lead connected to the terminal;

a multiplexer for connecting said test circuit means to each test probe in turn when the test probes have been connected to said terminals by said connecting means, to enable said test circuit means to carry out a continuity test program;

a source of short circuit test electrical potential;

switch means connected to said source and to each of the test probes, for simultaneously transmitting said potential to selected first ones of said test probes, upon completion of said continuity test program; and

short circuit detecting means responsive to the presence of said test potential on second ones of said test probes, to indicate the presence of a short circuit, wherein said continuity test circuit means comprises an oscillatory circuit, a bridge circuit, a signal comparator responsive to unbalanced inputs from the bridge circuit, and means for emitting said continuity success signal, the oscillatory circuit having an outlet connected to inlets of the bridge circuit and therby to said multiplexer, outlets of the bridge circuit being connected to respective inlets of the signal comparator an outlet of which is connected to said emitting means;

an arm of the bridge circuit being grounded through an electrically controlled voltage sensitive variable capacitor connected to a source of control potential for causing said capacitor to balance said bridge circuit prior to the connection of the continuity test circuit means to each test probe.

2. Apparatus as claimed in claim 1, wherein said capacitor is connected through a digital to analog converter to a digital computer for applying said control potential to said capacitor.

3. Apparatus as claimed in claim 1, wherein a balancing auxiliary capacitance in the form of a coaxial cable is connected in parallel with said variable capacitor.

4. Apparatus as claimed in claim 1, wherein each test probe is connected to the multiplexer by way of a respective first coaxial cable, an auxiliary capacitance consisting of a second coaxial cable of similar capacity to said first coaxial cables, being connected in parallel with said variable capacitor.

5. Apparatus for testing for electrical continuity between electrical terminals of a multicontact electrical connector and electrically conductive cores of electrical leads which have been connected to the terminals and for testing for short circuiting therebetween, the apparatus comprising:

a plurality of test probes,

an oscillatory circuit,

a two arm bridge circuit,

a differential amplifier,

electrical continuity indicating means,

a multiplexer, and

a plurality of analog switches,

the oscillatory circuit having an outlet connected to both arms of the bridge circuit, each arm of which is connected to a respective inlet of the differential amplifier, and the differential amplifier having an outlet connected to the indicating means, each arm of the bridge circuit being grounded through a capacitance, and the differential amplifier being sensitive to the application of unbalanced inputs to the inlets thereof, so as to actuate said indicating means, said multiplexer being arranged to connect each test probe in turn, to an arm of said bridge circuit and said analog switches being arranged thereafter to apply a short circuit test potential to selected first ones of said test probes simultaneously, means being provided for detecting the presence of said potential on second ones of said test probes adjacent to said first ones and for generating a short circuit indicating signal in response thereto.

6. Apparatus as claimed in claim 5, wherein one of said capacitances is in the form of an electrically controlled voltage sensitive diode capacitor and means are provided for applying a control potential to said capacitor to balance the arms of said bridge circuit prior to each test probe being connected to said arm of the bridge circuit.

7. Apparatus as claimed in claim 6, wherein each test probe is connected to said multiplexer through a coaxial cable, said cables being of substantially similar capacitance and a further coaxial cable which is of substantially similar capacitance to those connecting the test probes to the multiplexer, being connected in parallel with said variable capacitor.

8. Apparatus as claimed in claim 6, wherein said control potential is applied to said variable capacitor by way of a digital to analog converter from a digital computer arranged to memorize the control voltage required to be applied to the variable capacitor in respect of each test probe.

9. A method of testing for electrical continuity between electrical terminals of a multicontact electrical connector and electrically conductive cores of electrical leads which have been connected to the terminals, and of testing for short circuiting therebetween, the method comprising the steps of:

simultaneously electrically connecting a plurality of test probes, each with a respective terminal of the connector;

connecting an electrical continuity test circuit to each test probe in turn to test the continuity of the electrical connection between each terminal and the core of the electrical lead connected thereto;

producing a continuity test success signal in respect of each successful continuity test;

applying a short circuit test potential to one of two terminals;

detecting the presence of said potential on the other of the two terminals; and

producing a short circuit indicating signal in response thereto, and in which method substantially identical oscillatory signals are simultaneously delivered to each terminal in turn and to the arms of a two armed bridge circuit coupled to signal comparison means responsive to signal imbalance in said arms, the arms of the bridge circuit being grounded and there being a ground plane in the vicinity of the lead connected to each terminal, whereby if there is electrical continuity between the terminal and the core of that lead, the capacitance between the core and the ground plane causes imbalance between the signals in the bridge arms, so that unbalanced signal inputs are applied by the bridge circuit to the signal comparison means to cause the latter to emit an electrical success signal, the method comprising the further step of balancing said arms following each continuity test by means of an electrically controlled variable capacitor, the capacitance of which decreases as the voltage thereacross rises.