Outer appearance quality inspection system

• US 4,735,323 A
• Filed: 10/24/1985
• Issued: 04/05/1988
• Est. Priority Date: 11/09/1982
• Status: Expired due to Term

• Current Assignee: Ikegami Tsushinki Co Limited (Ikegami Tsushinki)
• Original Assignee: Ikegami Tsushinki Co Limited (Ikegami Tsushinki)
• Inventors: Okada, Takao, Maeda, Hiromu, Uda, Hiromu, Suzuki, Eiichi
• Primary Examiner(s): Reeves, Robert B.
• Assistant Examiner(s): Hajec, Donald T.
• Application Number:
  US06/790,874
• Time in Patent Office: 894 Days
• Field of Search: 209/555, 209/546, 209/551, 209/576, 209/577, 209/580, 209/581, 209/582, 209/585, 209/586, 209/587, 209/939, 209/558, 209/539, 356/425, 356/407, 356/237, 356/394, 356/398, 356/384-387, 382/17, 382/18, 358/106, 358/107, 364/526, 1/38
• US Class Current: 209/582
• CPC Class Codes: B07C 5/10 measured by light-responsive means sorting according to colour B07C5/342
• CPC Class Codes: B07C 5/3422 using video scanning devices, e.g. TV-cameras
• CPC Class Codes: B07C 5/365 using a single separation means

Abstract

An outer appearance quality inspection system comprising a mechanism for aligning objects to be inspected, a mechanism for transporting the aligned objects, light projectors for illuminating a light within a predetermined wavelength range against the objects being transported, light receiving devices for receiving the light reflected from each of the objects so as to convert the light into an electrical signal, an electronic circuit for obtaining the data representative of the conditions of the surfaces of the object in response to the electrical signal derived from the light receiving devices, and a mechanism for sorting the objects being transported in response to the data derived from the electronic circuit. The system can inspect the size, visible surface damages and coloring of an object such as orange automatically and reliably.

Claims

1. An outer appearance quality inspection system comprising:

(a) first means for aligning objects to be inspected;

(b) second means for transporting the aligned objects;

(c) third means for illuminating a light within a predetermined wavelength range against the objects being transported.

(d) fourth means for receiving the light reflected from each of said objects so as to convert the light into an electrical signal;

(e) fifth means for detecting macro visible damage of said object in response to the electrical signal derived from said fourth means;

(f) sixth means for detecting micro visible damage of said object in response to the electrical signal derived from said fourth means;

(g) seventh means for producing first data determining a visible damage from the detected micro and macro visible damages;

(h) eighth means for sorting the objects being transported by said second means in response to the first data derived from said seventh means;

ninth means for producing second data representative of the size and coloring of each of said objects, said second data being applied to said eighth means so that said eighth means sorts the objects being transported by said second means in response to the first and second data;

(j) tenth means for forming an average visible light region signal from aid electrical signal;

(k) eleventh means for forming a green region signal from said electrical signal;

(l) twelfth means for obtaining a level ratio of said average visible light region signal to said green region signal;

(m) thirteenth means for obtaining a histogram of said ratio; and

(n) fourteenth means for judging coloring of said object from said histogram.

2. An outer appearance quality inspection system as claimed in claim 1, wherein said histogram obtaining means judges that the color of said object is represented by a point in said histogram at which said histogram is equally divided.

3. An outer appearance quality inspection system as claimed in claim 1, further comprising means for displaying said histogram.

4. An outer appearance quality inspection system as claimed in claim 1, wherein

said fifth means includes means for smoothening said electrical signal to eliminate a small differential change of said electrical signal and to form an average signal, means for obtaining the local maximum and the local minimum of said electrical signal in a predetermined region, and means for determining an area between the local maximum on both sides of said local minimum as a macro damage area;

and

said sixth means includes means for obtaining a difference between picture cell information of one picture cell to be emplasized and picture cell information of peripheral picture cells around said one cell as outline information, means for adding said outline information to said picture cell information of said one picture cell to obtain outline-emplasized information with respect to said one picture cell, means for obtaining an average of said picture cell information of said peripheral picture cells, means for obtaining a difference between said average and said picture cell information of said one picture cell, means for determining a micro damage area corresponding to an area where said difference exceeds a predetermined value.

5. An outer appearance quality inspection system as claimed in claim 1, wherein said fourth means has two light receiving portions arranged on both sides of the transporting path defined by said second means.

6. An outer appearance quality inspection system as claimed in claim 1, further comprising means for comparing said first and second data with references for said size, micro and micro visible damage, and coloring of said objects which are variably determined.

7. An outer appearance quality inspection system as claimed in claim 1, further comprising:

means for computing data representative of the distributions of visible damages and coloring of each of said objects; and

means for displaying said distributions based upon said first and second data.

8. An outer appearance quality inspection system as claimed in claim 1, further comprising:

means for meauring a horizontal diameter and a vertical diameter of said object;

means for comparing said horizontal diameter with vertical; and

means for defining the greater diameter as the maximum diameter of said object.

9. An outer appearance quality inspection system as claimed in claim 1, further comprising means for storing the number of objects which are sorted according to the grades of said objects which are determined by said first and second data.

10. An outer appearance quality inspection system as claimed in claim 1, wherein said first, second, third, fourth, fifth, sixth, seventh, eigth, ninth, tenth, eleventh, twelfth, thirteenth, and fourteenth means are operated in synchronism with each other.

11. An outer appearance quality inspection system comprising:

(a) first means for aligning objects to be inspected;

(b) second means for transporting the aligned objects;

(c) third means for illuminating a light within a predetermined wavelength range against the objects being transported;

(d) fourth means for receiving the light reflected from each of said objects so as to convert the light into an electrical signal;

(e) fifth means for detecting macro visible damage of said object in response to the electrical signal derived from said fourth means;

(f) sixth means for detecting micro visible damage of said object in response to the electrical signal derived from said fourth means;

(g) seventh means for producing first data determining a visible damage from the detected micro and macro visible damages;

(h) eighth means for sorting the objects being transported by said second means in response to the first data derived from said seventh means;

(i) ninth means for producing second data representative of the size and coloring of each of said objects, said second data being applied to said eighth means so that said eighth means sorts the objects being transported by said second means in response to the first and second data;

(j) tenth means for computing data representative of the distributions of visible damages and coloring of each of said objects;

(k) eleventh means for displaying said distributions based upon said first and second data;

(l) twelfth means for forming an average visible light region signal from said electrical signal;

(m) thirteenth means for forming a green region signal from said electrical signal;

(n) fourteenth means for obtaining a level ratio of said average visible light region signal to said green region signal;

(o) fifteenth means for obtaining a histogram of said ratio; and

(p) sixteenth means for judging coloring of said object from said histogram.

12. An outer appearance quality inspection system as claimed in claim 11, wherein said average visible light region signal is compared with said green region signal.

13. An outer appearance quality inspection system as claimed in claim 11, wherein said eleventh means displays said distribution in the form of said histogram.

14. An outer appearance quality inspection system as claimed in claim 11, wherein said first, second, third, fourth, fifth, sixth, seventh, eighth, ninth, tenth, eleventh, twelfth, thirteenth, fourteenth, fifteenth, and sixteenth means are operated in synchronism with each other.

15. An outer appearance quality inspection system as claimed in claim 11, further comprising means for comparing said first and second data with references for said size, micro and macro visible damage, and coloring of said objects which are variably determined.

16. An outer appearance quality inspection system as claimed in claim 11, further comprising:

means for measuring a horizontal diameter and a vertical diameter of said object;

means for comparing said horizontal diameter with said vertical diameter; and

means for defining the greater diameter as the maximum daiemter of said object.

17. An outer appearance quality inspection system as claimed in claim 11, further comprising means for storing the number of objects which are sorted according to the grades of said objects which are determine by said first and second data.

18. An outer appearance quality inspection system as claimed in claim 11, wherein

said fifth means includes means for smoothening said electrical signal to eliminate a small differential change of said electrical signal and to form an average signal, means for obtaining the local maximum and the local minimum of said electrical signal in a predetermined region, and means for determining an area between the local maximum on both sides of said local minimum as a macro damage area;

and

said sixth means includes means for obtaining a difference between picture cell information of one picture cell to be emphasized and picture cell information of peripheral picture cells around said one cell as outline information, means for adding said outline information to said picture cell information of said one picture cell to obtain outline-emphasized information with respect to said one picture cell, means for obtaining an average of said picture cell information of said peripheral picture cells, means for obtaining a difference between said average and said picture cell information of said one picture cell, means for determining a micro damage area corresponding to an area where said difference exceeds a predetermined value.

19. An outer appearance quality inspection system as claimed in claim 11, wherein said fourth means has two light receiving portions arranged on both sides of the transporting path defined by said second means.

20. An outer appearance quality inspection system comprising:

(a) first means for aligning objects to be inspected;

(b) second means for transporting the aligned objects;

(c) third means for illuminating a light within a predetermined wavelength range against the objects being transported;

(d) fourth means for receiving the light reflected from each of said objects so as to convert the light into an electrical signal;

(e) fifth means for obtaining the data representative of the conditions of the surfaces of said object in response to the electrical signal derived from said fourth means, said fifth means producing data representative of the size, visible damage and coloring of each of said objects so as to sort said objects, means for forming an average visible light region signal from said electrical signal, means for forming a green region signal from said electrical signal, means for obtaining a level ratio of said average visible light region signal to said green region signal, means for obtaining a histogram of said ratio, and means for judging coloring of said object from said histogram; and

(f) sixth means for sorting the objects being transported by said second means in response to the data derived from said fifth means.

21. An outer appearance quality inspection system as claimed in claim 20, wherein said histogram obtaining means judges that the color of said object is represented by a point in said histogram at which said histogram is equally divided.

22. An outer appearance quality inspection system as claimed in claim 20, wherein said fifth means further includes:

means for measuring a horizontal diameter and a vertical diameter of said object;

means for comparing said horizontal diameter with said vertical diameter; and

means for defining the greater diameter as the maximum diameter of said object.

23. An outer appearance quality inspection system as claimed in claim 20, further comprising means for storing the number of objects which are sorted according to the grades of said objects which area determined by data derived from said fifth means.

24. An outer appearance quality inspection system as claimed in claim 20, wherein said first, second, third, fourth, fifth, and sixth means are operated in synchronism with each other.

25. An outer appearance quality inspection system as claimed in claim 20, wherein said fifth means further includes:

means for smoothening said electrical signal to eliminate a small differential change of said electrical signal and to form an average signal, means for obtaining the local maximum and the local minimum of said electrical signal in a predetermined region, and means for determining an area between the local maximum on both sides of said local minimum as a macro damage area; and

means for obtaining a difference between picture cell information of one picture cell to be emphasized and picture cell information of peripheral picture cells around said one cell as outline information, means for adding said outline information to said picture cell information of said one picture cell to obtain outline-emphasized information with respect to said one picture cell, means for obtaining an average of said picture cell information of said peripheral picture cells, means for obtaining a difference between said average and said picture cell information of said one picture cell, means for determining a micro damage area corresponding to an area where said difference exceeds a predetermined value.

26. An outer appearance quality inspection system as claimed in claim 20, wherein said fourth means has two light receiving portions arranged on both sides of the transporting path defined by said second means.

27. An outer appearance quality inspection system comprising:

(a) first means for aligning objects to be inspected;

(b) second means for transporting the aligned objects;

(c) third means for illuminating a light within a predetermined wavelength range against the objects being transported;

(d) fourth means for receiving the light reflected from each of said objects so as to convert the light into an electrical signal;

(e) fifth means for obtaining the data representative of the conditions of the surfaces of said object in response to the electrical signal derived from said fourth means, said fifth means producing data representative of the size, visible damage and coloring of each of said objects so as to sort said objects, said fifth means having means for computing data representative of the distributions of visible damages and coloring of each of said objects, said system further comprising seventh means for displaying said distributions based upon said data derived from said fifth means, means for forming an average visible light region signal from said electrical signal, means for forming a green region signal from said electrical signal, means for obtaining a level ratio of said average visible light region signal to said green region signal, means for obtaining a histogram of said ratio, and means for judging coloring of said object from said histogram; and

(f) sixth means for sorting the objects being transported by said second means in response to the data derived from said fifth means.

28. An outer appearance quality inspection system as claimed in claim 27, wherein said fifth means further includes:

means for measuring a horizontal diameter and a vertical diameter of said object;

means for comparing said horizontal diameter with said vertical diameter; and

means for defining the greater diameter as the maximum diameter of said object.

29. An outer appearance quality inspection system as claimed in claim 27, further comprising means for storing the number of objects which are sorted according to the grades of said objects which are determined by data derived from said fifth means.

30. An outer appearance quality inspection system as claimed in claim 27, wherein said first, second, third, fourth, fifth, and sixth means are operated in synchronism with each other.

31. An outer appearance quality inspection system as claimed in claim 27, wherein said fifth means further includes:

means for smoothening said electrical signal to eliminate a small differential change of said electrical signal and to form an average signal, means for obtainin the local maximum and the local minimum of said electrical signal in a predetermined region, and means for determining an area between the local maximum on both sizes of said local minimum as a macro damage area; and

means for obtaining a difference between picture cell information of one picture cell to be emphasized and picture cell information of peripheral picture cells around said one cell as outline information, means for adding said outline information to said picture cell information of said one picture cell to obtain outline-emphasized information with respect to said one picture cell, means for obtaining an average of said picture cell information of said peripheral picture cells, means for obtaining a difference between said average and said picture cell information of said one picture cell, means for determining a micro damage area corresponding to an area where said difference exceeds a predetermined value.

32. An outer appearance quality inspection system as claimed in claim 27, wherein said fourth means has two light receiving portions arranged on both sides of the transporting path defined by said second means.

33. A color analysis system comprising:

means for illuminating a light within a predetermined wavelength range against an object;

means for receiving the light reflected from said object so as to convert the light into an electrical signal;

means for producing data representative of coloring of said object;

means for forming an average visible light region signal from said electrical signal;

means for forming a green region signal from said electrical signal;

means for obtaining a level ratio of said average visible light region signal to said green region signal;

means for obtaining a histogram of said ratio; and

means for judging coloring of said object from said histogram.

34. A color analysis system as claimed in claim 33, wherein said histogram obtaining means judges that the color of said object is represented by a point in said histogram at which said histogram is equally divided.

35. A color analysis system as claimed in claim 33, further comprising means for displaying said distribution in the form of said histogram.

36. A color analysis system comprising:

means for illuminating a light within a predetermined wavelength range against an object;

means for receiving the light reflected from said object so as to convert the light into an electrical signal;

means for computing data representative of the distributions of coloring of said object;

means for displaying said distributions based upon said data;

means for forming an average visible light region signal from said electrical signal;

means for forming a green region signal from said electrical signal;

means for obtaining a level ratio of said average visible light region signal to said green region signal;

means for obtaining a histogram of said ratio; and

means for judging coloring of said object from said histogram.

37. A color analysis system as claimed in claim 36, wherein said average visible light region signal is compared with said green region signal.

38. A color analysis system as claimed in claim 36, wherein said display means displays said distribution in the form of said histogram.