Method and apparatus for the manufacture of an insulating body

• US 4,735,758 A
• Filed: 01/27/1987
• Issued: 04/05/1988
• Est. Priority Date: 01/27/1986
• Status: Expired due to Fees

• Current Assignee: Bruks LAXA
• Original Assignee: Laxa Bruks
• Inventors: Larsson, Mats, Hartung, Willy
• Primary Examiner(s): Sever, Frank
• Application Number:
  US07/007,123
• Time in Patent Office: 434 Days
• Field of Search: 264/137, 264/257, 264/296, 264/324, 264/122, 264/136
• US Class Current: 264/136
• CPC Class Codes: B29C 43/36 Moulds for making articles of definite length, i.e. discrete articles
• CPC Class Codes: B29C 70/46 using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
• CPC Class Codes: B29D 22/00 Producing hollow articles tubular articles B29D23/00; pneumatic tyres B29D30/00
• CPC Class Codes: B29K 2105/0854 in the form of a non-woven mat

Abstract

Method and apparatus for the manufacture of one-dimensional or multi-dimensional curved or angularly formed, preferably moldings of mineral wool, which is impregnated with a binder, in that a matching or chosen piece of binder impregnated mineral wool felt (9) or mineral wool is compressed between mold parts comprising a matrix (4) and a counter die (1), whereafter the matrix (4) and/or the counter die (1) cures the binder of the mineral wool body formed by the matrix and the counter die, whereby the mineral wool felt (9) is compressed in two or several steps, namely in at least a first step between the counter die (1) and a portion (5) of the matrix (4), whereafter the remaining part (6) of the matrix (4) in one or several successive steps is fold or pressed to the mineral wool felt (9), so that all remaining parts thereof are pressed to the counter die (1), whereby all parts of the mineral wool felt (9) is given a predetermined thickness.

Claims

1. In a method for the manufacture of non-planar arcuately shaped binder impregnated mineral wool felt mat (9;

19) compressing the mat between mold parts comprising a matrix (4;

     16) and a counter die (1;

     12), the improvement comprising;

enabling an even distribution of material sufficient to provide a predetermined thickness in the felt, by compressing the felt in a plurality of stages including, compressing the mineral wool felt (9;

     19) between the counter die (1;

     12) and a central portion (4;

     17) of the matrix (4;

     16), whereafter folding the side portions (6;

     18) of the matrix (4;

     16) in at least one successive step, into contact with the mineral wool felt mat (9;

     19) sufficient to provide said predetermined thickness.

2. Method according to claim 1, characterized in that the mineral wool felt is placed into contact with the counter die, whereupon a part of the matrix is put into contact with the mineral wool felt, so that said felt is presed to a predetermined thickness between the matrix and the counter die at least along a generatrix of the molding to be made whereafter the remaining part (6;

18) of the matrix (4;

     16) in one or more successive step is fold into contact with the mineral wool felt (9;

     19) thereby pressing also the remaining part of the mineral wool felt through the counter die (1;

     12).

3. Method according to any of claims 2, characterized in that the application of the mineral wool felt (9;

19) to the counter die (1;

     12) is made from above, and so is the application of the matrix (4;

     16) to the mineral wool felt (9;

     19).

4. Method according to claim 1, characterized in that the matrix as a complete is in contact with the mineral wool felt before the counter die as a complete comes into contact therewith.

5. Method according to claim 4, characterized in that portions (14) of the counter die (12) are fold or displaced outwards into contact with the mineral wool felt (19) at the same time as or after the folding in of the matrix portions (18).