Position and speed sensors

• US 4,737,698 A
• Filed: 10/18/1985
• Issued: 04/12/1988
• Est. Priority Date: 10/19/1984
• Status: Expired due to Term

• Current Assignee: Dr. Johannes Heidenhain GmbH
• Original Assignee: Kollmorgen Technologies Corporation
• Inventors: Murray, Aengus, Byrne, John V., McMullin, Francis
• Primary Examiner(s): Dobeck, Benjamin
• Application Number:
  US06/789,147
• Time in Patent Office: 907 Days
• Field of Search: 318/653, 318/660, 318/661, 318/135, 318/687, 336/75, 336/77, 336/79
• US Class Current: 318/653
• CPC Class Codes: G01D 2205/77 Specific profiles
• CPC Class Codes: G01D 5/2053 by a movable non-ferromagnetic conductive element
• CPC Class Codes: G01P 3/42 Devices characterised by the use of electric or magnetic means G01P3/66 takes precedence; measuring electric or magnetic values in general G01R

Abstract

In a sensor having a drive winding for establishing a forward field, an electrically conductive screen is displaceable relative to a sense winding. In the presence of the drive field, eddy currents are generated in the screen to establish a counter-field opposing the forward field, so that the sense winding is shaded by the screen to a varying extent during relative displacement of screen and sense winding and the voltage induced in the sense winding is accordingly correspondingly varied. Application of a high frequency input to the drive winding results in a modulated output from the sense winding which may be demodulated to provide a signal indicative of screen position relative to sense winding. The position signal may be further processed to provide a speed signal. The sensor may assume a multiplicity of linear or planar, rotational and axial or solenoidal configurations.

Claims

1. A sensor comprising a drive or exciting winding for establishing a forward or drive field, at least one secondary or sense winding in which a voltage may be induced in the presence of said forward or drive field, and at least one conductive screen within which eddy currents are generated in the presence of said forward or drive field to establish a counter-field opposing said forward or drive field, said at least one conductive screen and said at least one secondary or sense winding being displaceable relative to one another within said forward or drive field so that said at least one secondary or sense winding may be shaded by said at least one conductive screen to a varying extend to thereby vary the voltage induce in said at least one secondary or sense winding, the relative displacement of said at least one conductive screen and said at least one secondary or sense winding being limited to substantially a single direction of displacement, said drive or exciting winding being configured so that in the absence of said at lest one conductive screen said forward or drive field is substantially even over said at least one secondary or sense winding in said single direction of relative displacement of said at least one conductive screen and said at least one secondary or sense winding, said at least one secondary or sense winding being a two-terminal winding, and said at least one conductive screen having a surface region which is substantially parallel to a notional surface defined by said at least one secondary or sense winding.

2. A sensor according claim 1, wherein said surface region of said at least one conductive screen is substantially planar and said at least one secondary or sense winding is a substantially flat winding defining a plane substantially parallel to said surface region.

3. A sensor according to claim 2, wherein said at least one screen and said at least one secondary or sense winding are relatively linearly displaceable.

4. A sensor according to claim 2, wherein said at least one screen and said at least one secondary or sense winding are relatively rotationally displaceable.

5. A sensor according to claim 1, wherein said surface region of said at least one conductive screen is a sector of a cylindrical surface and said at least one secondary or sense winding is disposed about the periphery of a notional cylinder substantially concentric with said cylindrical sector surface region, said at least one conductive screen and said at least one secondary or sense winding being relatively displaceable in a circumferential direction about the substantially common axis of said cylindrical surface and said notional cylinder.

6. A sensor according to claim 1, comprising a further secondary or sense winding, the progressive shading of which during said relative displacement of said at least one conductive screen and said at least one secondary or sense winding proceeds in a manner substantially identical with the progressive shading of said at least one secondary or sense winding during said relative displacement, said further secondary or sense winding being disposed relative to said at least one secondary or sense winding so that the progressive shading of said further secondary or sense winding during said relative displacement is spaced apart from that of said at least one secondary or sense winding.

7. A sensor according to claim 6, wherein the voltage variations in each said secondary or sense winding during said progressive shading follow a cyclic pattern and said further secondary or sense winding is disposed relative to said at least one secondary or sense winding so that said voltage variations are in phase quadrature.

8. A sensor according to claim 1, wherein said at least one secondary or sense winding has first and second coils, said coils being connnected so that in the presence of said forward or drive field the voltage induced in the second coil in the absence of said at least one conductive screen is substantially equal in magnitude but opposite in polarity to the voltage induced in the first coil.

9. A sensor according to claim 1, wherein said at least one secondary or sense winding has a plurality of coils extending in said single direction of relative displacement and each successive coil in said single direction of relative displacement is wound in the opposite electrical sense to each adjacent coil.

10. A sensor according to claim 1, wherein said at least one secondary or sense winding has at least one coil having a pitch or extent in said single direction of relative displacement and said at least one conductive screen has a pitch or extent in said single direction of relative displacement which is substantially equal to the pitch or extent of said at least one coil, said at least one conductive screen having a dimension in a direction at right angles to said single direction of relative displacement which is substantially constant over said pitch or extent of said at least one conductive screen and said at least one secondary or sense winding having a dimension in a direction at right angles to said direction of relative displacement which is substantially constant over said pitch or extent of said at least one coil.

11. A sensor according to claim 1, wherein said at least one secondary or sense winding has at least one coil having a pitch or extent in said single direction of relative displacement and said at least one conductive screen has a pitch or extent in said single direction of relative displacement which is substantially equal to the pitch or extent of said at least one coil, said at least one conductive screen having a dimension in a direction at right angles to said single direction of relative displacement, said at least one secondary or sense winding having a dimension in a direction at right angles to said single direction of relative displacement, and at least one of said dimensions varying over the pitch or extent of said at least one conductive screen or the pitch or extent of said at least one coil so that successive incremental net changes in unscreened area of said at least one secondary or sense winding during said relative displacement are governed by a substantially sinusoidal function.

12. A sensor according to claim 1, wherein said at least one conductive screen and said at least one secondary or sense winding are in close juxtaposition during said relative displacement, spaced apart by an airgap, and said at least one conductive screen has respective screen portions disposed one to each side of said at least one secondary or sense winding.

13. A sensor according to claim 1, wherein said at least one conductive screen an said at least one secondary or sense winding are in close juxtaposition during said relative displacement, spaced apart by an airgap, and respective portions of said at least one secondary or sense winding are disposed one to each side of said at least one conductive screen.

14. A sensor according to claim 1, wherein at least one secondary or sense winding has at least two series-connected coils, each of said at least two series-conected coils having a plurality of concentric turns, one of said turns being an outermost turn and defining an outline area of the coil, and the area of said surface region of said at least one conductive screen being at least 25% of said outline area.

15. A sensor according to claim 1, wherein said at least one conductive screen has a dimension in a direction at right angles to said single direction of relative displacement which is substantially equal to the maximum dimension of said at least one secondary or sense winding in said direction at right angles to said direction of relative displacement.

16. A sensor according to claim 1, wherein said drive or exciting winding is a two-terminal winding, and the sensor also comprises a tuning capacitor for tuning said drive or exciting winding to a desired excitation frequency, said tuning capacitor being connected in parallel with said drive or exciting winding and located in the vicinity of said drive or exciting winding.

17. A sensor according claim 1, wherein said at least one secondary or sense winding is a printed circuit winding having first and second tracks disposed on opposite sides of a single board, each of said first and second tracks having a plurality of concentric turns, the turns of the first track extending inwardly from the first terminal of said at least one secondary or sense winding to an interconnection with the second track, said interconnection passing through said board, and said second track extending outwardly from said interconnection to the second terminal of said at least one secondary or sense winding, said first and second tracks being disposed in an aligned back-to-back configuration, and the cross-vers between successive turns of each of said first and second tracks being aligned with each other so that unbalanced electrical effects may be substantially minimized.

18. A sensor according to claim 1, wherein said at least one secondary or sense winding has at least one coil having a pitch or extent in said single direction of relative displacement and said at least one conductive screen has a pitch or extent in said single direction of relative displacement which is substantially different from the pitch or extent of said at least coil, said at least one secondary or sense winding having a dimension in a direction at right angles to said single direction of relative displacement which changes progressively over said pitch or extent of said at least one coil.

19. A sensor comprising a drive or exciting winding for establishing a forward or drive field, at least one secondary or sense winding in which a voltage may be induced in the presence of said forward or drive field, and a plurality of conductive screens within which eddy curents are generated in the presence of said forward or drive field to establish a counter-field opposing said forward or drive field, said plurality of conductive screens and said at least one secondary or sense winding being displaceable relative to each other within said forward or drive field so that said at least one secondary or sense winding may be shaded by said plurality of conductive screens to thereby vary the voltage induced in said at least one secondary or sense winding, the relative displacement of said plurality of conductive screens and said at least one secondary or sense winding being limited to substantially a single direction of displacement, said drive or exciting winding being configured so that in the absence of said plurality of conductive screens said forward or drive field is substantially even over said at least one secondary or sense winding in said single direction or relation displacement, said at least one secondary or sense winding being a two-terminal winding, and each of said plurality of conductive screens having a surface region which is substantially parallel to a notional surface defined by said at least one secondary or sense winding.

20. Position-measuring aparatus comprising two sensors, each having a drive or exciting winding for establishing a forward or drive field, at least one secondary or sense winding in which a voltage may be induced in the presence of said forward or drive field, and a plurality of conductive screens within which eddy currents are generated in the presence of said forward or drive field to establish a counter-field opposing said forward or drive field, said plurality of conductive screens and said at least one secondary or sense winding of each of said sensors being displaceable relative to one another within said forward or drive field so that said at least one secondary or sense winding may be shaded by said plurality of conductive screens to a varying extent to thereby vary the voltage induced in said at least one secondary or sense winding, the relative displacement of said plurality of conductive screen and said at least one secondary or sense winding of each of said sensors being limited to substantilly a single direction of displacement, said single direction of displacement being the same direction for each of said sensors, said at least one secondary or sense winding of each of said sensors having a plurality of coils extending in said single direction of relative displacement and each successive coil in said single direction of relative displacement being wound in the opposite electrical sense to each adjacent coil, and the number of conductive screens of one of said sensors differing from the number of conductive screens of the other of said sensors.

21. A sensor comprising a drive or exciting winding for establishing a forward or drive field, at least two secondary or sense windings in which a voltage may be induced in the presence of said forward or drive field, and at least one conductive screen within which eddy currents are generated in the presence of said forward or drive field to establish a counter-field opposing said forward or drive field, said at least one conductive screen and said at least two secondary or sense windings being displaceable relative to one another within said forward or drive field so that each of said at least two secondary or sense windings may be shaped by said at least one conductive screen to a varying extent to thereby vary the voltage induced in said at least two secondary or sense windings, one of said at least two secondary or sense windings being oriented to provide a varying voltage output substantially indicative of the position of said at least one conductive screen in a first direction of relative displacement of said at least one conductive screen and said at least two secondary or sense windings, and the other of said at least two secondary or sense windings being oriented to provide a varying voltage output substantially indicative of the position of said at least one conductive screen in a second direction of relative displacement of said at least one conductive screen and said at least two secondary or sense windings.

22. A sensor according to claim 21, having three secondary or sense windings disposed for the detection of three-dimensional displacement of said at least one conductive screen.

23. A sensing system comprising a sensor having a drive or exciting winding for establishing a forward or drive field, at least one secondary or sense winding in which a voltage may be induced in the presence of said forward or drive field, and at least one conductive screen within which eddy currents are generated in the presence of said forward or drive field to establish a counter-field opposing said forward or drive field, said at least one conductive screen and said at least one secondary or sense winding being displaceable relative to one another within said forward or drive field so that said at least one secondary or sense winding may be shaded by said at least one conductive screen to a varying extent to thereby vary the voltage induced in said at least one secondary or sense winding, said relative displacement of said at least one conductive screen and said at least one secondary or sense winding being limited to substantially a single direction of displacment, said drive or exciting winding being configured so that in the absence of said at least one conductive screen said forward or drive field is substantially even over said at least one secondary or sense winding in said single direction of relative displacement of said at least one conductive screen and said at least one secondary or sense winding, said at least one secondary or sense winding being a two-terminal winding, and said at least one conductive screen having a surface region which is substantially parallel to a notional surface defined by said at least one secondary or sense winding, means for applying an alternating voltage to said drive or exciting winding, and means for processing the output signal from said at least one secondary or sense winding to provide a signal indicative of the relative disposition of said at least one conductive screen and said at least one secondary or sense winding.

24. A sensing system according to claim 23, wherein said means for applying an alternating voltage to said drive or exciting winding is an oscillator and the sensor comprises an excitation-sensing winding, said at least one conductive screen being displaceable relative to said excitation-sensing winding so as to vary the voltage induced in said excitation-sensing winding, and the output voltage of said excitation-sensing winding being input to said oscillator so that the excitation applied to the sensor may be varied to keep said forward or drive field substantially constant during said displacement of said at least one conductive screen relative to said at least one secondary or sense winding and said excitation-sensing winding.

25. A sensing system according to claim 23, wherein said means for processing the output signal includes demodulating means and means for shaping a voltage output of said at least one secondary or sense winding to provide a cyclic output signal having a predetermined waveform.

26. A sense winding according to claim 23, wherein said means for processing the output signal includes demodulating means and means for digitizing at least a portion of a voltage output of said at least one secondary or sense winding to provide a cyclic output signal having a progessively uniformly varying value over at least a portion of a cycle.

27. A sensing system according to claim 26, further comprising means for differentiating said cyclic output signal to provide a signal indicative of the speed of said relative displacement of said at least one conductive screen and said at least one secondary or sense winding.

28. A sensing system according to claim 26, further comprising means for comparing said progressively uniformly varying value of said cyclic output signal with a reference signal to provide said signal indicative of the relative disposition of said at least one conductive screen and said at least one secondary or sense winding.

29. A sensing system according to claim 23, wherein said at least one conductive screen or said at least one secondary or sense winding of the sensor is configured so that successive incremental regions of said at least one secondary or sense winding shaded by incremental advance of said at least one conductive screen during relative displacement of said at least one conductive screen and said at least one secondary or sense winding vary in magnitude from point to point along the path of said relative displacement to provide a substantially sinusoidal output signal from said at least one secondary or sense winding, and said means for processing the output signal includes a tracking or resolver to digtal converter for convertng said substantially sinusoidal output signal into digital form.