Modular floor covering units with built-in lighting

• US 4,737,764 A
• Filed: 05/30/1986
• Issued: 04/12/1988
• Est. Priority Date: 05/30/1986
• Status: Expired due to Fees

• Current Assignee: Collins & Aikman Subsidiary Corporation
• Original Assignee: Collins & Aikman Holdings SA de CV
• Inventors: Harrison, John M.
• Primary Examiner(s): Crosland, Donnie L.
• Application Number:
  US06/869,001
• Time in Patent Office: 683 Days
• Field of Search: 340/114 R, 340/114 B, 340/691, 340/332, 340/951, 340/958, 340/982, 340/82, 340/87, 340/115, 340/116, 340/117, 340/321, 340/331, 340/286 M, 340/286 R, 362/31, 362/32, 362/153, 362/147, 362/364, 362/365, 362/366, 362/367, 428/34, 428/38, 40/547, 40/550, 40/565, 40/546
• US Class Current: 362/153
• CPC Class Codes: E01F 9/559 illuminated
• CPC Class Codes: E01F 9/582 illuminated
• CPC Class Codes: E04F 15/02 Flooring or floor layers composed of a number of similar elements of webs E04F15/16
• CPC Class Codes: F21S 8/032 the surface being a floor or like ground surface, e.g. pavement
• CPC Class Codes: F21V 33/006 General building constructions or finishing work for buildings, e.g. roofs, gutters, stairs or floors; Garden equipment; Sunshades or parasols
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G08B 7/066 guiding along a path, e.g. evacuation path lighting strip
• CPC Class Codes: H02G 3/285 in modular floors, e.g. access floors

Abstract

An apparatus for guiding the occupants of a structure along a path of travel within the structure is provided. The apparatus is comprised of modular floor covering units which are abuttingly arranged to cover the floor of the structure, with some of the units being signal units having a light-transmissive housing positioned in an opening therein, and having light-emitting means positioned in the housing. Power means are provided to energize the light-emitting means, and thereby provide a visually discernable pathway on the floor. The floor covering units preferably comprise carpet tiles, the light-transmissive housings are preferably formed of molded plastic and the light-emitting means are preferably light-emitting diodes.

Claims

1. An apparatus for guiding the occupants of a structure in a path of travel along the floor within the structure, comprising a plurality of abuttingly arranged modular floor covering units covering the floor, said modular units having a fibrous face, some of said modular floor covering units being illuminable and arranged in a predetermined pattern resting upon and extending along the floor, each of said illuminable floor covering units having at least one relatively small opening therein spaced inwardly from the sides of said unit and open to the upper surface of the unit, a relatively small light transmissive housing positioned in each of said openings so as to be inset therein and completely surrounded by said fibrous face, light-emitting means positioned within each of said housings, and power means electrically connected to said light-emitting means of said illuminable modular floor covering units so that when said light-emitting means are energized by said power means a visually discernable pathway is defined in the floor by the cooperation of said illuminable modular floor covering units which can then be followed by the occupants of the structure to a predetermined location in the structure.

2. An apparatus according to claim 1 including electrical control means for energizing said light-emitting means in said illuminable floor covering units in a desired sequence.

3. An apparatus according to claim 1 wherein each of said illuminable floor covering units have a plurality of openings therein each containing one of said light-transmissive housings and a light-emitting means positioned within each of the housings.

4. An apparatus according to claim 3 wherein said plurality of housings and light-emitting means in each illuminable floor covering unit are arranged in a single row.

5. An apparatus according to claim 4 wherein said plurality of housings and light-emitting means in each illuminable floor covering unit are arranged in a plurality of substantially parallel rows.

6. An apparatus according to any one of claims 1, 2, 3, 4, or 5 wherein said illuminable floor covering units are of a plurality of differing illuminable colors and so arranged that a different illuminable color designates a path of travel to a different location in the structure.

7. An apparatus according to claim 1 wherein said predetermined pattern arrangement of said illuminable floor covering units comprises an elongate row of abuttingly engaging illuminable units.

8. An apparatus according to claim 1 wherein said predetermined pattern arrangement of said illuminable floor covering units comprises an elongate row of floor covering units wherein only some of the floor covering units in the row are illuminable units and the remaining floor covering units in the row are not illuminable.

9. An apparatus according to claim 1 wherein said predetermined pattern of said illuminable floor covering units comprises a row of floor covering units wherein only some of the units in the row are illuminable units, and wherein the illuminable units in the row are spaced apart from each other with at least one nonilluminable unit positioned between adjacent illuminable units.

10. An apparatus for guiding the occupants of a structure in a path of travel along the floor within the structure, comprising a plurality of abuttingly arranged modular floor covering units covering the floor, each of said modular floor covering units comprising a carpet tile having a fibrous face, some of said modular floor covering units being illuminable and arranged in a predetermined pattern resting upon and extending along the floor, each of said illuminable floor covering units having at least one relatively small opening therein spaced inwardly from the sides of said unit and open to the fibrous face of the carpet tile, an integrally molded relatively small light transmissive plastic housing positioned in each of said openings so as to be inset therein and completely surrounded by said fibrous face, light-emitting means molded within each of said housings, and power means electrically connected to said light-emitting means of said illuminable modular floor covering units so that when said light-emitting means are energized by said power means a visually discernable pathway is defined in the fibrous faces of the carpet tiles by the cooperation of said illuminable modular floor covering units which can then be followed by the occupants of the structure to a predetermined location in the structure.

11. An apparatus according to claim 10 including electrical control means for energizing said light-emitting means in said illuminable floor covering units in a desired sequence.

12. An apparatus according to claim 10 wherein each of said illuminable floor covering units have a plurality of openings therein each containing one of said light-transmissive housings and a light-emitting means positioned within each of the housings.

13. An apparatus according to claim 10 wherein said plurality of housings and light-emitting means in each illuminable floor covering unit are arranged in a single row.

14. An apparatus according to claim 13 wherein said plurality of housings and light-emitting means in each illuminable floor covering unit are arranged in a plurality of substantially parallel rows.

15. An apparatus according to any one of claims 10, 11, 12, 13 or 14 wherein said illuminable floor covering units are of a plurality of differing illuminable colors and so arranged that a different illuminable color designates a path of travel to a different location in the structure.

16. An apparatus according to claim 10 wherein said predetermined pattern arrangement of said illuminable floor covering units comprises an elongate row of abuttingly engaging illuminable units.

17. An apparatus according to claim 10 wherein said predetermined pattern arrangement of said illuminable floor covering units comprises an elongate row of floor covering units wherein only some of the floor covering units in the row are illuminable units and the remaining floor covering units in the row are not illuminable.

18. An apparatus according to claim 10 wherein said predetermined pattern of said illuminable floor covering units comprises a row of floor covering units wherein only some of the units in the row are illuminable units, and wherein the illuminable units in the row are spaced apart from each other with at least one non-illuminable unit positioned between adjacent illuminable units.

19. In combination with a building such as a hotel having a plurality of conference rooms arranged along a hallway therein, an apparatus for guiding the attendees of the conference in a path of travel along the hallway to a designated conference room, comprising a plurality of abuttingly arranged modular floor covering units covering the floor of the hallway, each of said modular floor covering units having a fibrous face, some of said modular floor covering units being illuminable and arranged in a predetermined pattern resting upon the floor and extending along the hallway to respective ones of said conference rooms, said illuminable floor covering units being of a plurality of differing illuminable colors and so arranged that a different illuminable color designates a path of travel to each respective conference room, each of said illuminable floor covering units having at least one relatively small opening therein spaced inwardly from the sides of said unit and open to the upper surface of the unit, a relatively small light transmissive housing positioned in each of said openings so as to be inset therein and completely surrounded by said fibrous face, electrical light-emitting means positioned within each of the housings, and power means electrically connected to said light-emitting means of said illuminable modular floor covering units so that when said light-emitting means are energized by said power means visually discernable pathways are defined in the floor by the cooperation of said illuminable modular floor covering units which can then be followed by the attendees of the conference to the respective conference rooms in the building.

20. In combination with a building such as a hotel having a plurality of guest rooms arranged along a hallway therein and wherein an emergency exit is located nearby along the hallway, an apparatus for guiding the guests in a path of travel from their rooms along said hallway to said emergency exit, comprising a plurality of abuttingly arranged modular floor covering units covering the floor of the hallway, each of said modular floor covering units having a fibrous face, some of said modular floor covering units being illuminable and arranged in a predetermined pattern resting upon the floor and extending along the hallway to said emergency exit, each of said illuminable floor covering units having at least one relatively small opening therein spaced inwardly from the side of said unit and open to the upper surface of the unit, a relatively small light transmissive housing positioned in each of said openings so as to be inset therein and completely surrounded by said fibrous face, light-emitting means positioned within each of the housings, and power means electrically connected to said light-emitting means of said illuminable modular floor covering units so that when said light-emitting means are energized by said power means a visually discernable pathway is defined in the floor by the cooperation of said illuminable modular floor covering units which can then be followed by the guests of the hotel to the nearby emergency exit.

21. In combination with a building such as a hotel having a plurality of guest rooms arranged along opposite sides of a hallway therein, and wherein an emergency exit is positioned nearby along the hallway, an apparatus for guiding the guests of the hotel in a path of travel along the hallway to said nearby emergency exit, comprising a plurality of abuttingly arranged modular floor covering units covering the floor of the hallway at least along opposite sides of the hallway, each of said modular floor covering units having a fibrous face, at least some of said modular floor covering units being illuminable and arranged in a predetermined pattern resting upon the floor and extending along the sides of the hallway to said nearby emergency exit, said illuminable floor covering units being arranged on each side of the hallway so as to be closely adjacent the doors of the guest rooms, each of said illuminable floor covering units have at least one relatively small opening therein spaced inwardly from the sides of said unit and open to the upper surface of the unit, a relatively small light transmissive housing positioned in each of said openings so as to be inset therein and completely surrounded by said fibrous face, electrical light-emitting means positioned within each of the housings, and power means electrically connected to said light-emitting means of said illuminable modular floor covering units so that when said light-emitting means are energized by said power means visually discernable pathways are defined along opposite sides of the hallway by the cooperation of said illuminable modular floor covering units which can then be followed by the guests of the hotel to the nearby emergency exit.

22. Apparatus according to claim 21 wherein said modular floor covering units extending along opposite sides of the hallway are elongate border units having a width of only a fraction of the length thereof.

23. A modular floor covering unit such as a tile having an illuminable electrical lighting apparatus incorporated therein and adapted to serve as a visual directional indicator, said modular unit having a fibrous face and at least one relatively small opening therein spaced inwardly from the sides of said unit and open to the upper surface of the unit, a relatively small light transmissive housing positioned in said opening so as to be inset therein and completely surrounded by said fibrous face and electrical light-emitting means positioned within said housing.

25. A modular floor covering unit according to claim 23 or 24 wherein said housing is formed of water impervious material and sealably encases said light-emitting means therein so that the light-emitting means is protected against extraneous material such as spilled liquids.

26. A modular floor covering unit according to claim 23 or 24 wherein said housing is a tinted translucent housing having a predetermined color which serves to camouflage said housing in the floor covering unit.

27. A modular floor covering unit according to claim 23 or 24 wherein said unit comprises a carpet tile having said fibrous face, a primary backing interconnecting the fibrous face, and a secondary backing behind said primary backing and connected thereto for imparting dimensional stability to the unit.

28. A modular floor covering unit according to claim 27 including housing securing means positioned behind said secondary backing and engaging said secondary backing and said housing for securing the inset housing within said opening.

29. A modular floor covering unit according to claim 27 wherein said carpet tile is a tufted carpet having pile yarns forming tufts on the face thereof and having lower portions penetrating said primary backing, said secondary backing engaging the lower portions of the pile tufts penetrating the primary backing and having a thickness substantially greater than the thickness of said primary backing and being formed of resilient plastic material.

30. A modular floor covering unit according to claim 29 wherein said housing extends upwardly no higher than the surrounding pile tufts and wherein said housing is elongate and relatively narrow at least throughout the major portion of the housing and has a widthwise cross-section of no more than about one-half an inch, and wherein said pile tufts are relatively dense so that the pile tufts surrounding said housing receive and aid in spreading the weight of wheeled carts and persons walking across the housing to lessen any likelihood of damage to the housing.

31. A modular floor covering unit according to claim 30 wherein said relatively dense pile tufts are formed of textured yarns each having a plurality of continuous synthetic filaments, and wherein said pile tufts are cut to permit the pile tufts to blossom and expand to provide greater coverage across the face of the tufted carpet and to lessen any appearance of a gap alongside said housing inset therein.

24. A modular floor covering unit such as a carpet tile or carpet border having an illuminable electrical lighting apparatus incorporated therein and adapted to serve when electrically energized as a visual directional indicator, said modular unit having a fibrous face and at least one relatively small opening extending therethrough and spaced inwardly from the sides of said unit and open to the upper surface of the unit, a relatively small light transmissive housing positioned in said opening so as to be inset therein and completely surrounded by said fibrous face, means securing said housing within said opening, and electrical light-emitting means positioned within said housing and wherein said housing is formed of molded plastic having a textured upper surface to diffuse light and thereby be more hidden from view and less noticeable when not illuminated.

32. A modular floor covering unit having an illuminable electrical lighting apparatus incorporated therein and adapted to serve when electrically energized as a visual directional indicator, said unit comprising a carpet tile having a fibrous face comprised of pile tufts and having at least one relatively small opening extending therethrough and spaced inwardly from the sides of said unit and open to the pile tuft face of the unit, a relatively small light-transmissive housing positioned in said opening so as to be inset therein and completely surrounded by said fibrous face, means securing said housing within said opening, and electrical light-emitting means positioned within said housing, and wherein said housing has beveled upper edge portions which serve to prevent heels of shoes from catching thereon.

33. A modular floor covering unit according to claim 32 wherein said housing is recessed from the surface of said pile tuft face a distance sufficient so that when said pile tuft face is compressed while being walked upon, said housing does not substantially extend above the compressed surface of the pile tuft face.

34. A modular floor covering unit according to claim 32 wherein said pile tufts are cut to permit the pile tufts to blossom and expand to provide greater coverage across the face of the tufted carpet and to lessen any appearance of a gap alongside said housing inset therein.