Device for detecting defects in single faced corrugated fiberboards

• US 4,737,846 A
• Filed: 05/28/1987
• Issued: 04/12/1988
• Est. Priority Date: 05/29/1986
• Status: Expired due to Fees

• Current Assignee: Rengo Company Limited
• Original Assignee: Rengo Company Limited
• Inventors: Mori, Yasuharu, Yoshimoto, Ikuo, Sawada, Tetsuya, Tokuno, Masateru
• Primary Examiner(s): Britton, Howard W.
• Application Number:
  US07/054,923
• Time in Patent Office: 320 Days
• Field of Search: 358/93, 358/101, 358/106, 358/107, 250/222.1, 250/572, 356/237, 382/8
• US Class Current: 348/88
• CPC Class Codes: B31F 1/2831 Control
• CPC Class Codes: G01N 2021/8887 based on image processing techniques
• CPC Class Codes: G01N 2021/8917 Paper, also ondulated
• CPC Class Codes: G01N 21/89 in moving material, e.g. running paper or textiles G01N21/90, G01N21/91, G01N21/94 take precedence
• CPC Class Codes: G01N 2201/102 Video camera

Abstract

A device for detecting any defects in single faced corrugated fiberboard while it is running. A light is irradiated to the corrugated surface of the fiberboard and the striped image is scanned by an image pick-up unit and the picture signal is converted to binary-coded signal to discriminate the number of stripes or corrugations. The number is counted by a counter and compared with a normal number by a microcoputer. If there is too large a difference between them, the scanned part is judged as defective. This device can detect any defects in a running web at a sufficiently high speed to follow the line speed of a corrugating machine.

Claims

1. A device for detecting defects in a web of single faced corrugated fiberboard while it is running, said device comprising:

a light source disposed near the track of said web for irradiating a light to the corrugated surface of said web to produce a striped image;

an image pick-up means for scanning the striped image at a predetermined period by interlaced scanning in a direction perpendicular to the stripes on the striped image to convert the striped image to picture signals and giving the picture signals in a time series manner in synchronization with said period;

a comparator means for converting said picture signals to binary-coded signals, the number of which corresponds to the number of stripes;

a counter for counting the binary-coded signals; and

a computer for comparing the count from said counter with a preset number to detect defects in the single faced corrugated fiberboard.

2. The device as claimed in claim 1, wherein said light source is a stroboscope controlled by signals produced at predetermined time intervals.

3. The device as claimed in claim 1, wherein said image pick-up means is provided with a shutter, the opening of which is controlled by signals produced at predetermined time intervals.

4. The device as claimed in claim 1 further comprising a synchronized cursor generating means for generating cursor signals synchronized with said binary-coded signals and having a predetermined width, an error discriminating means for receiving said cursor signals to discriminate error to produce an error signal, said counter means counting said error signals.

5. The device as claimed in claim 4, wherein said light source is a stroboscope controlled by signals produced at predetermined time intervals.

6. The device as claimed in claim 4, wherein said image pick-up means is provided with a shutter, the opening of which is controlled by signals produced at predetermined time intervals.