Hall effect weight transducer

• US 4,738,325 A
• Filed: 12/23/1986
• Issued: 04/19/1988
• Est. Priority Date: 12/23/1986
• Status: Expired due to Fees

• Current Assignee: K-Tron Technologies, Inc. (Hillenbrand Incorporated)
• Original Assignee: K-Tron International, Inc. (Hillenbrand Incorporated)
• Inventors: Wirth, Johannes, Bullivant, Kenneth W.
• Primary Examiner(s): MILLER JR, GEORGE
• Application Number:
  US06/945,525
• Time in Patent Office: 483 Days
• Field of Search: 177/210 FP, 177/DIG. 5, 177/210 EM
• US Class Current: 177/210.0EM
• CPC Class Codes: G01G 3/14 measuring variations of electrical resistance G01G3/13 takes precedence
• CPC Class Codes: G01G 7/00 Weighing apparatus wherein the balancing is effected by magnetic, electromagnetic, or electrostatic action, or by means not provided for in the preceding groups
• CPC Class Codes: Y10S 177/05 Magnets

Abstract

A weight transducer including an extruded housing having upper and lower inner surfaces. Affixed to the upper inner surface is a hall effect magnetic field sensor, and affixed to the lower inner surface is a pair of magnetic field generating magnets. The magnets are arranged with magnetic poles of opposite polarity located adjacent one another. The hall effect sensor senses changes in the magnetic field generated by the pair of magnets due to relative movement between the upper and lower inner surfaces with application of weight to the housing. The voltage output of the hall effect sensor is converted to a signal having a frequency which varies in proportion to the weight applied to the housing. The hall effect weight transducer provides a very rugged and relatively inexpensive yet highly accurate weight transducer.

Claims

1. A weight transducer comprising:

a housing having first and second spaced apart members, said members being relatively movable in response to application of a weight to said housing;

magnetic field generating means, located within said housing and being substantially fixed relative to said first member;

magnetic field sensing means, located within said housing in said magnetic field and being substantially fixed relative to said second member, for producing a first signal having a magnitude related to a magnitude of said magnetic field; and

voltage to frequency converter means for converting said first signal to a second signal having a frequency related to said first signal;

whereby said frequency of said second signal varies in relation to said weight applied to said housing.

2. A weight transducer as recited in claim 1 wherein said magnetic field sensing means comprises a hall effect sensor.

3. A weight transducer comprising:

a housing having first and second spaced apart members said members being relatively moveable in response to application of a weight to said housing;

magnetic field generating means, located within said housing and being substantially fixed relative to said first member, said magnetic field generating means comprising first and second magnets, a pole of said first magnet being located adjacent a pole of opposite polarity of said second magnet;

magnetic fields sensing means, located within said housing in said magnetic field and being substantially fixed relative to said second member, for producing a first signal having a magnitude related to a magnitude of said magnetic field; and

signal converter means for converting said first signal into a second signal which varies in relation to said weight applied to said housing.

4. A weight transducer as recited in claim 3 wherein said pole of said first magnet and said pole of opposite polarity of said second magnet from a substantially planar face of said magnetic field generating means located adjacent said magnetic field sensing means.

5. A weight transducer as recited in claim 4 further comprising:

a magnet holder having;

a first portion, including a cantilevered portion affixed to said magnets, substantially fixed relative to said first member; and

a second portion substantially fixed relative to said second member;

said first and second portions remaining substantially parallel with each other when said first and second members move relative to each other.

8. A weight transducer as recited in claim 5 further comprising:

a magnet holder having;

a first portion, including a cantilevered portion affixed to said magnets, and being substantially fixed relative to said first inner surface of said housing; and

a second portion substantially fixed relative to said second inner surface of said housing;

said first and second portions remaining substantially parallel to each other and to said first and second inner surfaces when said first and second inner surfaces move relative to each other.

6. A weight transducer comprising:

a housing having first and second spaced apart members, said members being relatively moveable in response to application of a weight to said housing, said housing comprising a hollow extruded member, and said first and second spaced apart members comprising substantially parallel planar first and second inner surfaces, respectively, of said housing;

magnetic field generating means, located within said housing and being substantially fixed relative to said first member;

magnetic field sensing means, located within said housing in said magnetic field and being substantially fixed relative to said second member, for producing a first signal having a magnitude related to a magnitude of said magnetic field; and

signal converter means for converting said first signal into a second signal which varies in relation to said weight applied to said housing.

7. A weight transducer as recited in claim 6 wherein said magnetic field generating means comprises:

first and second magnets, a pole of said first magnet being located adjacent to a pole of opposite polarity of said second magnet, said pole of said first magnet and said pole of opposite polarity of said second magnet together forming a substantially planar face of said magnetic field generating means located adjacent said magnetic field sensing means, said planar face being substantially perpendicular to said first and second inner surfaces of said housing.

9. A weight transducer comprising:

a housing having first and second spaced apart members, said members being relatively moveable in response to application of a weight to said housing, said housing comprising a hollow extruded member, and said first and second spaced apart members comprising substantially parallel planar first and second inner surfaces, respectively, of said housing;

magnetic field generating means, located within said housing and being substantially fixed relative to said first member;

magnetic field sensing means comprising a hall effect sensor, located within said housing in said magnetic field and being substantially fixed relative to said second member, for producing a first signal having a magnitude related to a magnitude of said magnetic field; and

signal converter means for converting said first signal into a second signal which varies in relation to said weight applied to said housing.

10. A weight transducer as recited in claim 9 wherein said hall effect sensor is mounted to a printed circuit board fixed to said second inner surface of said housing.

11. A weight transducer as recited in claim 10 wherein said voltage to frequency converter means is mounted on said printed circuit board.

12. A weight transducer as recited in claim 10 further comprising:

dust shield means located between said printed circuit board and said first inner surface of said housing, and surrounding said hall effect sensor and said magnetic field gernerating means.

13. A weight transducer comprising:

a housing having first and second spaced apart members, said members being relatively moveable in response to application of a weight to said housing;

magnetic field generating means, located within said housing and being substantially fixed relative to said first member;

magnetic field sensing means, located within said housing in said magnetic field and being substantially fixed relative to said second member, for producing a first signal having a magnitude related to a magnitude of said magnetic field; and

voltage to frequency converter means, including means for low-pass filtering said first signal, for converting said first signal to a second signal having a frequency related to said first signal;

whereby said frequency of said second signal varies in relation to said weight applied to said housing.

14. A weight transducer as recited in claim 13 wherein said voltage to frequency converter means further comprises calibration means including:

means for adjusting said frequency of said second signal to a first predetermined frequency when no weight is applied to said housing; and

means for adjusting said frequency of said second signal to a second predetermined frequency when a predetermined weight greater than zero is applied to said housing.

15. A weight transducer as recited in claim 14 wherein said voltage to frequency converter means further comprises linearization means including:

means for increasing or decreasing said frequency dependent upon said magnitude of said second signal.

16. A weight transducer comprising:

an extruded housing having first and second substantially parallel planar spaced apart inner surfaces, said inner surfaces being relatively movable in response to application of a weight to said housing;

magnetic field generating means including first and second magnets, a pole of said first magnet being located adjacent a pole of opposite polarity of said second magnet, said pole of said first magnet and said pole of opposite polarity of said second magnet together forming a substantially planar face of said magnetic field generating means, said face being substantially perpendicular to said first and second inner surfaces of said housing, said magnetic field generating means being substantially fixed relative to said first inner surface of said housing;

hall effect magnetic field sensing means, located adjacent said substantially planar face of said magnetic field generating means, and being substantially fixed relative to said second inner surface of said housing, for producing a first signal having a magnitude substantially proportional to a magnitude of said magnetic field; and

voltage to frequency converter means for converting said first signal to a second signal having a frequency substantially proportional to said first signal;

whereby said frequency of said second signal varies in substantial linear proportion to said weight applied to said housing.