Device for making an electrically conductive contact to an insulated cable lead

• US 4,738,633 A
• Filed: 05/12/1986
• Issued: 04/19/1988
• Est. Priority Date: 04/16/1985
• Status: Expired due to Fees

• Current Assignee: Walter Rose GmbH & Company KG
• Original Assignee: Walter Rose GmbH & Company KG
• Inventors: Fremgen, Dieter, Weber, Rolf-Udo, Penz, Heinz, Reitmeyer, Georg
• Primary Examiner(s): McQuade, John
• Application Number:
  US06/862,066
• Time in Patent Office: 708 Days
• Field of Search: 339/97 R, 339/97 P, 339/97 T, 339/58 R, 339/99 R, 324/72.5, 324/96, 324/217 S, 439/389, 439/391, 439/436-441, 439/488-490
• US Class Current: 439/436
• CPC Class Codes: G01R 1/06777 High voltage probes
• CPC Class Codes: G01R 1/06788 Hand-held or hand-manipulated probes, e.g. for oscilloscopes or for portable test instruments end pieces terminating in a probe H01R11/18
• CPC Class Codes: H01R 11/18 End pieces terminating in a probe
• CPC Class Codes: H01R 11/20 End pieces terminating in a needle point or analogous contact for penetrating insulation or cable strands

Abstract

A device for making an electrically conductive contact to an insulated cable lead, comprising a holder for the cable lead which is to be contacted, and an electrically conductive perforation needle for penetrating the insulating jacket of the lead. In a preferred embodiment an indicator unit shows when successful contact has been made. The device allows contact to be made to an existing cable lead without cutting that cable lead. It also causes minimal damage to the insulation of the existing cable.

Claims

1. A device for making an electrically conductive contact to one or more insulated cable leads, comprising:

(a) a holder for the or each of the cable leads which is to be contacted;

(b) an electrically conductive perforation needle for the or each of the cable leads which is to be contacted, for penetrating the insulating jacket of the or each of the leads, wherein the or each perforation needle is guided in a generally elongate housing, one end of which comprises the holder for the cable lead, and is loaded by a biasing means in the direction of penetration into the insulating jacket of the cable lead; and

(c) a substantially hollow cylindrical pressing element which can be moved relative to the housing and relative to the perforation needle which is loaded by a further biasing means in the direction of pressing into the cable lead, wherein the or each perforation needle and the or each pressing element is guided in the housing and is loaded by the biasing means in such a manner that, upon releasing these parts of the device in the direction of the or each inserted cable lead, first the or each pressing element, and thereafter the or each perforation needle is moved in the direction of forward thrust.

2. A device according to claim 1, wherein the perforation needle is loaded by a spring in the direction of penetration into the insulating jacket of the cable lead.

3. A device according to claim 1, wherein one end of the housing is a free end, the free end comprising the holder, and being conical or pyramid-shaped in the region of the holder.

4. A device according to claim 1, wherein the or each pressing element is loaded by a further spring in the direction of pressing onto the cable lead.

5. A device according to claim 3, wherein the housing is equipped, at the end remote from the free end, with a central pressure rod on which there is displaceably guided, inside the housing, a return grip to the central shaft of which, the or each perforation needle is operationally connected, the central shaft of the return grip being guided centrally in the housing.

6. A device according to claim 1, comprising an indicator unit, which indicates when contact has taken place between the perforation needle and the conductor of the or each cable lead.

7. A device according to claim 1, characterised in that at least two pressing elements two holders and two perforation needles are arranged inside a common housing.

8. A device according to claim 7, characterised in that the two holders for two cable leads are offset one behind the other in the longitudinal direction of the housing.

9. A device according to claim 7, characterised in that the two pressing elements are loaded by compression springs which are assigned individually, whilst the two perforation needles are acted upon by a spring which loads a common pressure rod.

10. A device for making an electrically conductive contact to one or more insulated cable leads, comprising (a) a holder for the or each of the cable leads which is to be contacted and (b) an electrically conductive perforation needle for the or each of the cable leads which is to contacted, for penetrating the insulating jacket of the or each of the leads, wherein the or each perforation needle is guided in a generally elongate housing, one end of which comprises the holder for the cable lead, wherein the housing is provided, at the end thereof remote from the holder with radially compressible parts the actuation of which effect axial displacement of a plunger which carries the or each perforation needle and of one or more pressing elements surrounding the plunger, in the direction of the cable lead which is to be acted upon.

11. A device according to claim 10, wherein the radially compressible parts are formed by two clamping jaws arranged diametrically on the housing and having conical clamping faces on the plunger to effect axial displacement of the latter.

12. A device according to claim 10, wherein the plunger which is connected to the perforation needle and is arranged slidably with respect to the pressing element is provided with an axially extending connection for a contact cable.

13. A device according to claim 10, wherein the plunger has a cylindrical sleeve between which and the central part of the plunger the pressing element is arranged so as to be axially displaceable within limits.

14. A device according to claim 13, characterised in that a helical compression spring is arranged between an annular shoulder of the housing and an outwardly pointing annular shoulder of the cylindrical sleeve.

15. A device according to claim 13, characterised in that a further spring, constructed as a helical compression spring, is arranged between an annular shoulder of the pressing element.

16. A device according to claim 10, wherein a third spring is arranged between the plunger and the perforation needle which spring exerts on the cable lead which is to be contacted a perforation force that is dependent only on its strength.